研究生: |
黃彥霖 Huang, Yen-Lin |
---|---|
論文名稱: |
IC載板產業轉型之智慧製造策略選擇與實施效益-以個案X公司為例 Smart Manufacturing Strategy Selection and Implementation Effectiveness in the IC Substrate Industry Transformation: A Case Study of Company X |
指導教授: |
謝中奇
Hsieh, Chung-Chi |
學位類別: |
碩士 Master |
系所名稱: |
管理學院 - 高階管理碩士在職專班(EMBA) Executive Master of Business Administration (EMBA) |
論文出版年: | 2025 |
畢業學年度: | 113 |
語文別: | 中文 |
論文頁數: | 88 |
中文關鍵詞: | IC載板 、SWOT 、五力分析 、智慧製造 、工業4.0 、工業3.5 |
外文關鍵詞: | IC substrate, SWOT, Five forces analysis, smart manufacturing, Industry 4.0, Industry 3.5 |
相關次數: | 點閱:33 下載:6 |
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隨著全球科技快速發展,IC載板作為半導體產業鏈的重要環節,而智慧製造技術的引入,為IC載板產業提供了一條有效的升級轉型路徑。透過數據驅動的生產控制、AI製程優化和設備連線,可顯著提升生產效率和產品品質,並應對技術密度提升、成本壓力增加與激烈市場競爭的挑戰。本研究以個案公司為例,利用SWOT分析與產業五力模型,探討該公司在技術優勢與資源劣勢下的策略選擇。全面導入工業4.0雖然可實現智慧製造目標,但其高昂的資金投入與技術門檻對資源有限的中小企業構成挑戰。為此,該公司採用工業3.5作為過渡方案,通過分階段技術升級,在短期內有效益,同時為全面智慧化轉型奠定基礎。
研究結果顯示,工業3.5策略以漸進方式實現技術升級,重點涵蓋設備控制改善、機器學習導入製程優化及數據驅動的決策模式建構。針對關鍵製程的改進,工業3.5顯著降低不良率、提升良率並縮短試產周期。同時,與工業4.0相比,工業3.5策略在轉型成本、實施速度與風險管理方面更具優勢,適合當前資源有限且面臨市場壓力的企業需求。在實施層面,本研究提出三大改善方向:設備控制優化、機器學習應用及智慧製造整體改善,並透過前後比較,驗證其對生產效率與產品品質的顯著提升。此外,工業3.5的靈活性與低風險特性,不僅為企業節省資本支出,還建立了向工業4.0邁進的技術基礎。資源有限的企業不必追求全面的工業4.0轉型。工業3.5策略提供了一種低風險、高回報的技術升級方式,可快速應對市場需求,滿足客戶對品質與效率的要求,同時預留全面智慧化升級的發展空間,這對於資源有限但追求長期競爭優勢的企業具有重要參考價值。
This study focuses on the IC substrate industry, addressing the challenges and strategies of implementing smart manufacturing, particularly the application and outcomes of the Industry 3.5 model in early-established factories. Based on the case company’s implementation experience, a step-by-step technical upgrade strategy was adopted, starting with Golden Line pilot testing. Through equipment upgrades, data integration, and basic data analysis, the initial benefits of smart manufacturing were validated. The results showed significant improvements in equipment compatibility and health management, with downtime reduced by 30%, pilot yield rates increasing from 30% to 84%, and substantial reductions in pilot production costs and lead times. Additionally, the low-cost gradual upgrade approach effectively mitigated implementation risks and capital pressure while enhancing capital utilization efficiency. The study concludes that the Industry 3.5 strategy provides an efficient and low-risk pathway for resource-constrained enterprises to transition to smart manufacturing, enabling them to quickly meet market demands and enhance competitiveness.
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