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研究生: 李宜姍
Li, Yi-Shan
論文名稱: 旋轉圓柱環路脈衝式熱管熱傳性能與馬達轉子冷卻應用研究
Heat transfer performance of rotating cylindrical pulsating heat pipe loop with rotor cooling application to electrical motor
指導教授: 張始偉
Chang, Shyy-Woei
學位類別: 碩士
Master
系所名稱: 工學院 - 系統及船舶機電工程學系
Department of Systems and Naval Mechatronic Engineering
論文出版年: 2026
畢業學年度: 114
語文別: 中文
論文頁數: 76
中文關鍵詞: 旋轉式脈衝熱管頻譜–熱傳對應關係轉子冷卻永磁同步馬達(PMSM)
外文關鍵詞: Rotating Pulsating Heat Pipe, Spectrum-Thermal Synergy, Rotor Cooling, PMSM
相關次數: 點閱:5下載:0
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  • 本文提出一種應用於電動馬達轉子冷卻之旋轉式圓柱環路脈衝熱管(rotating cylindrical pulsating heat pipe, RCPHP),並首次建立其汽–液塞振盪頻譜特徵與熱傳性能間之頻譜–熱傳對應關係。本文針對三種具有不同毛細通道幾何結構之 RCPHP(RCPHP-A、B、C),在涵蓋靜止與旋轉條件(Ca)、不同加熱功率(Bo)與冷凝段熱阻(Rth,con)之整體測試範圍內進行系統性實驗量測,深入分析其熱–流體動力耦合行為。量測與分析項目包括蒸發段與冷凝段之暫態壓力與溫度訊號、紐賽數、整體熱阻以及等效熱導率。
    研究結果顯示,本文所提出之 RCPHP 具備獨特之分流交織結構,依據並聯熱阻定理與疊加原理,其 (Rth − Rth,con) 數值範圍可大幅降低至 0.046–0.38 K/W,顯著優於既有文獻中靜止式(0.17–3.99 K/W)與旋轉式(0.29–3.67 K/W)脈衝熱管,展現優異之相變熱傳性能。頻譜分析表明,旋轉狀態下之離心力會削弱原先由重力主導之通道差異,使壓力訊號頻譜由靜止條件下之多主導頻率寬頻分佈,收斂為以毛細通道模態(f1)與環狀歧管模態(f2)為主之雙主導頻率型態。其中,毛細通道之局部塞流動力頻率 f1 對操作參數具有明確響應,並主導蒸發段與冷凝段紐賽數、熱阻與等效熱導率之演化,進而成功建立旋轉式脈衝熱管之頻譜–熱傳對應關係。
    基於上述物理機制,本文進一步建立各 RCPHP 之無因次振盪頻率 f1*、熱阻與等效熱導率經驗關係式,並導入經實驗驗證之三維數值模型中,以評估 RCPHP 應用於永磁同步馬達(permanent magnet synchronous motor, PMSM)之冷卻效能。模擬結果顯示,將 RCPHP 配置於轉子後,可提供強化之軸向熱傳能力,有效抑制轉子內部之軸向溫度梯度,進而顯著降低關鍵轉子磁鐵與鋼框之局部最高溫度(Tmax)。於 S1–S3 操作條件下,轉子磁鐵與鋼框之冷卻效能指標 η 分別可達 5.48–8.5% 與 5.5–8.63%。此外,RCPHP 不需額外輔助冷卻裝置與附加泵浦功耗,即可有效改善小型高速馬達旋轉組件之熱管理問題,顯示其具備應用於旋轉機械冷卻之潛力。

    A case study that devises a novel tubular pulsating heat pipe (TPHP) with cooling applications to rotor in an electric motor unveils the first-time class spectrum-thermal synergy to signify the hydrothermal characteristics. The pressures and Nusselt numbers of evaporator and condenser, overall thermal resistance and effective thermal conductivity of three TPHPs with geometric variances in capillary channels are measured at the rotating speeds of 0, 300, 500, 700, and 900 rev/min across various heating and cooling conditions. Compared to the broad ranges of evaporator-to-condenser thermal resistance with the upper and lower bounds being 0.17 to 3.99 K/W (static) and 0.29 to 3.67 K/W (rotating) pulsating heat pipes in literature, the current range of 0.046 to 0.38 K/W highlights the enhanced thermal performance of the proposed rotating TPHPs. The correlation between primary thermal performance metrics of the rotating TPHPs and evaporator pressure signatures is interrogated to elucidate the spectrum-thermal synergy between the vapor/liquid slug dynamics and the heat transfer performances ascribed to variations in heat flux, rotational speed and condensation condition. Based on the dominant vapor/liquid oscillation frequencies, a set of heat transfer correlations for each rotating TPHP is developed. These correlations, integrated into an experimentally verified numerical model, enable a quantitative assessment of cooling efficacy of TPHP under various rotor speeds and electromagnetic losses. Integrating TPHPs into the rotor of a permanent magnet synchronous motor lowered peak temperatures in the magnet stripes and steel frame by 5.48–8.5% and 5.5–8.63%. This innovation offers an efficient, passive cooling attribute that functions without extra power or accessories. Such a self-driven mechanism endorses the cooling potential of TPHP for the thermal management of high-speed rotating components.

    摘要 I Extended Abstract II 致謝 XXXI 目錄 XXXII 表目錄 XXXIII 圖目錄 XXXIV 符號表 XXXV 第一章 緒論 1 1.1 研究動機 1 1.2 馬達冷卻技術與文獻回顧 1 1.3 研究目的 3 第二章 文獻回顧 5 2.1 脈衝式熱管運作機制與靜態熱傳研究 5 2.2 旋轉條件下之二相流與熱管/PHP 研究 6 第三章 研究方法 7 3.1 實驗設備 7 3.2 實驗方法 9 3.3 實驗參數 9 3.4 實驗不確定性分析 10 3.5 數值方法 11 第四章 結果與討論 14 4.1 CPHP之熱性能 14 4.1.1 CPHP 之啟動過程 14 4.1.2 頻譜特徵與熱性能之關係 16 4.1.3 熱傳性能關係式 27 4.2 RCPHP 之冷卻效能 29 第五章 結論 33 參考文獻 34

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