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研究生: 鄭丘翎
Cheng, Chiou-Ling
論文名稱: 以共電鍍方式製備銅鎳合金及其退火特性之研究
A Study on Co-electrodeposition of Copper-Nickel Alloys and Characteristics after Annealing
指導教授: 李文熙
Lee, Wen-Shi
學位類別: 碩士
Master
系所名稱: 電機資訊學院 - 電機工程學系
Department of Electrical Engineering
論文出版年: 2018
畢業學年度: 106
語文別: 英文
論文頁數: 59
中文關鍵詞: 共電鍍銅鎳合金電阻溫度係數
外文關鍵詞: Co-electrodeposition, Cu-Ni alloy, TCR
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  • 純銅加鎳能明顯地提高強度、耐蝕性和熱電性,並降低電阻溫度係數(Temperature Coefficient of Resistance, TCR),由於銅鎳合金具有優異的抗腐蝕能力,被廣泛的應用於各工程中的耐蝕件。銅鎳合金系統中,當銅鎳的比例接近1時,經由退火熱處理使其結晶性更好,而有最低的電阻溫度係數,使其近幾年被積極地作為薄膜電阻元件的材料。
    傳統的合金製備需在極高溫的環境下,將金屬熔煉混合,此生產成本非常高。目前低TCR性質的銅鎳合金是利用濺鍍或配膏印刷的方式製成。本研究是配製含有不同銅鎳比例的溶液,利用定電壓電鍍的方式,在基材上共沉積不同比例的銅鎳鍍膜,最後以退火的方式使銅原子與鎳原子在晶格中移動,形成結晶性較好的銅鎳合金相,以期達到降低生產成本的目的。
    從研究中可以發現,當定電壓為-0.9 V (vs. Ag/AgCl)時,溶液銅鎳比例97:3其鍍層有最接近1之銅鎳比,電鍍3小時後,鍍層厚度約為10 μm,電阻值約為150 mΩ;而當定電壓為-1.3 V (vs. Ag/AgCl)時,則是溶液銅鎳比例90:10其鍍層有最接近1之銅鎳比,電鍍20分鐘後,亦可達到與前者相近的厚度、電阻值;兩者試片經退火熱處理後,從各分析觀察到銅鎳合金相微結構的改變,電阻值皆上升,而TCR則有顯著的下降。

    Adding nickel (Ni) atoms intentionally into the pure copper (Cu) atoms can obviously increase the performance in strength, corrosion, and thermoelectricity. Moreover, it can also reduce the temperature coefficient of resistance (TCR). Cu-Ni alloys are applied widely as the anti-corrosive structure in engineering. When the atomic percent of Cu to Ni is around 1 in the Cu-Ni alloys system, it has good crystallinity through annealing leading to the low TCR. It has been applied as the material of resistive components in recent years.
    Traditional method in preparing alloys is in extremely high temperature condition for melting and mixing the metals, which costs very expensive. So far, the copper-nickel alloys with low TCR are fabricated by sputtering or paste printing. In this research, we co-deposit Cu and Ni film in the solutions containing different composition ratio of Cu to Ni on the substrate, the sintered aluminum (Al) paste, at the constant voltage. After annealing, Cu atoms and Ni atoms migrate in the crystal lattice to form phase of Cu-Ni alloys. By this method, we can reduce the cost to fabricate alloys.
    The results in this study showed that when we co-deposit Cu and Ni layer at -0.9 V (vs. Ag/AgCl) in the solution with the composition ratio of Ni to Cu as 97:3, the atomic percentage of Cu to Ni is approximately around 1 in the Cu-Ni alloys system. Electroplated for 3 hours, the thickness of the layer is growing up around 10 μm, and the resistance is around 150 mΩ. On the other hand, while co-depositing Cu and Ni layer at -1.3 V (vs. Ag/AgCl) on the substrate for 20 minutes, we can obtain the same results as the former in the solution with the composition ratio of Cu to Ni as 10:90. Later, after annealing both samples, we observe the change of microstructure in Cu-Ni alloys by analysis. Furthermore, there is an increase in the resistance but a dramatic reduction in TCR.

    摘要 I Abstract II 致謝 III Content IV List of Table VII List of Figure VIII Chapter 1 Introduction 1 1-1Background 1 1-1-1 Properties of Cu-Ni alloys 1 1-1-2 Co-deposition of Cu-Ni alloys 2 1-2 Motivation 4 Chapter 2 Theory 5 2-1 Alloys 5 2-1-1 Solid solution 5 2-1-2 Cu-Ni Alloys 7 2-2 Electroplating 8 2-2-1 Electrochemical Deposition 8 2-2-2 Composition of Plating System 9 2-2-3 Growth Mechanism of Electroplated Films 11 2-3 Cyclic Voltammetry (CV) 13 2-4 Complexing Agent 15 2-5 Diffusion 16 Chapter 3 Experiment 18 3-1 Experimental Materials 18 3-1-1 Specimens 18 3-1-2 Solutions 18 3-2 Experimental Instruments 19 3-2-1 Screen Printer and Mesh Screen 19 3-3-2 Potentiostat/Galvanostat 20 3-2-3 Water Bath 21 3-2-4 Furnace 21 3-3 Experimental Methods and Procedures 22 3-3-1 Experimental Methods 22 3-3-2 Experimental Procedures 23 3-4 Analysis Instruments 25 3-4-1 Modified Four-Point Probe 25 3-4-2 Scanning Electron Microscope [25] 26 3-4-3 Energy Dispersive Spectroscopy (EDS) [27-29] 28 3-4-4 X-ray Diffractometer 29 3-4-5 Focused Ion Beam (FIB) [34] 30 3-4-6 Transmission Electron Microscope (TEM) [35] 32 Chapter 4 Results and Discussion 34 4-1 Cyclic Voltammetry 34 4-2 Potentiostatic at -0.9 V (vs. Ag/AgCl) 35 4-2-1 Appearance and Microstructure 35 4-2-2 Sheet resistance and Thickness 38 4-3 Potentiostatic at -1.3 V (vs. Ag/AgCl) 41 4-3-1 Appearance and Microstructure 41 4-3-2 Resistance and Thickness 44 4-4 Annealing 47 4-4-1 Appearance and Microstructure 47 4-4-2 Resistance and TCR 51 Chapter 5 Conclusion 54 Chapter 6 Future Work 55 Reference 56

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