簡易檢索 / 詳目顯示

研究生: 李賢銘
Lee, Hsien-ming
論文名稱: 多機台流線式製程產出管理之研究(以MLCC產業製程為例)
Throughput Control Study for Flow Shop with Multiple Processors (as MLCC Industry Process)
指導教授: 林清河
none
學位類別: 碩士
Master
系所名稱: 管理學院 - 高階管理碩士在職專班(EMBA)
Executive Master of Business Administration (EMBA)
論文出版年: 2009
畢業學年度: 97
語文別: 中文
論文頁數: 63
中文關鍵詞: 交貨週期服務水準生產週期縮短派工法則
外文關鍵詞: Service level, Lead time, Cycle Time Reduction, Dispatching Rule
相關次數: 點閱:117下載:8
分享至:
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報
  • 面臨全球供應鏈體系的競爭,有競爭力的企業不僅需具備產品、品質及價格等傳統競爭要素外,快速之交貨週期(Lead time)與服務水準(Service level)亦日益受到重視。
    一般研究對於交期控制(Lead Time)及服務水準(Service level),皆著重於整體生產週期縮短(Cycle Time Reduction)或看板管理,但面對多機台流線式製程之產出管理,則鮮少討論。
    本研究係利用計劃評核術(PERT)*控制節點(nodes)的其中之法則-最晚完成時間(LF),配合D.D.(Due Date)派工法則,針對瓶頸或關鍵站別,對不同之生產批次(Production Lot)予以進行生產時程進度之控制並準時入庫,以期達到快速之交貨週期(Lead time)與服務水準(Service level)之目的。因此透過本研究之探討及個案實施之驗證,可針對多機台流線式製程提供具體且有效之產出管理模式,以利其相關產業在面臨全球供應鏈體系的激烈競爭下,建立快速之交貨週期(Lead time)與高服務水準(Service level)之核心競爭力。

    Modern manufacturing firms compete not only on the traditional basis of product quality and price, but also increasingly on the basis of lead time and service level, which are both affected by cycle time.
    General research, for handing in a issue of lead time control and service level, all focus on cycle time reduction or Kanban, the bill-board is managed. But there is a little study on the throughput control for “Floor Shop with Multiple processors”.
    This paper provides the mechanism which access the PERT skill of L.F. (latest finish) and dispatching rule of EDD (earliest due date) to control the throughput at some critical or key stages for each production lot to ensure the fulfillment of delivery lead time & service level.

    誌謝 III 摘要 I ABSTRACT II 目錄 IV 表目錄 VI 圖目錄 VII 第一章 緒論 1 1.1 研究動機 1 1.2 研究方向及目的 1 1.3 研究範圍及限制 2 1.4 研究流程 4 1.5 論文架構 5 第二章 文獻探討 6 2.1 積層陶瓷電容 6 2.2 派工法則及生產排程問題 11 2.3 推式與拉式生產系統 15 2.4 CONWIP(CONSTANT WORK-IN-PROCESS)生產系統 17 2.5 限制理論 19 2.6 計畫評核術(PERT) 26 第三章 產出管理模式建立 29 3.1 投入(INPUT)要素定義 33 3.2 過程(PROCESS)要素定義 33 3.3 產出(OUTPUT)要素定義 34 第四章 個案研究與實證分析 37 4.1 決定投入(INPUT)要素 38 4.2 決定過程(PROCESS)要素 40 4.3 決定產出(OUTPUT)要素 40 第五章 結論與建議 43 參考文獻 45 附錄A-陶瓷元件生產管理規範 47

    吳鴻輝、李榮貴,(民91),限制驅導式現場排程與管理技術,全華科技圖書。
    李榮貴、張盛鴻,(民94),TOC 限制理論,中國生產力中心,經營管理叢書。
    林坤財,(民89),限制理論思維方式在設施規劃應用之研究,國立台灣科技大學,管理研究所,碩士論文。
    陳聰文,(民84),積層陶瓷電容器製程簡介,工業材料,108 期。
    楊君威,(民90)利用離散事件模擬方法求解即時性產能規劃問題-以半導體封裝廠封膠區為例,國立成功大學製造工程研究所,碩士論文。
    陳英仁,(民84),以模擬為基礎的晶圓製造廠派工法則,國立清華大學工程工
    程研究所,碩士論文。
    傅和彥譯,William J. Stevenson,(2000),生產管理,前程企業管理顧問有
    限公司。
    劉世忠,(民88),陶瓷電容器業,華銀月刊,581 期。
    劉仲立,(民92),雙重資源限制下開放型工廠派工法則模擬研究,朝陽科
    技大學工業工程與管理系,碩士論文。
    鄭書豪,(民87)CONWIP生產管制架構於IC封裝產業之應用,國立清華大學工業工程研究所,碩士論文年。
    Adams, J., Balas, E. and Zawack, D. ,1988 , “The Shifting Bottleneck Procedure for Job Shop Problem”, Management Science, Vol. 34
    Bahaji, N. and Kuhl, M. E.,2008,”A simulation study of new multi-objective composite dispatching rules, CONWIP,and push lot release in semiconductor fabrication”,International Journal of Production Research,46:14
    Bard, J. F. and Golany, B., 1991 , ”Determining the number of kanbans in a multiproduct multistage production system”, International Journal of Production Research, Vol. 29
    Baykasolu, A. ,2002 , “Linguistic based meta-heuristic optimization model for flexible job shop scheduling”, International Journal of Production Research, Vol.40
    Bonvik, A. M., Couch, C. E., and Gershwin, S. B., 1997 , “A comparison of production-line control mechanisms”, International Journal of Production Research, Vol. 35
    BOR-YUH LEU,”Generating a backlog list for a CONWIP production line: a simulation study”,PRODUCTION PLANNING & CONTROL, 2000 , VOL. 11
    Brandimarte, P. (1993), “Routing and scheduling in a flexible job shop by tabu search”, Annals of Operations Research, Vol. 22
    Chinyao, L., Yukling, Y. and Tai-Hsi Wu., 2006 , “Modelling and heuristics of FMS scheduling with multiple objectives”, Computers & Operations Research, vol. 33,pp. 674–694.
    Deleersnyder, J. L., Hodgson, T. J., Muller, H., and O’Grady, P. J., 1989 , “Kandan controlled pull systems: analytic approach”, Management Science, Vol. 35
    Gaury, E. G. A., Pierreval, H., and Kleijnen, J. P. C., 2000 , “An evolutionary approach to select a pull system among Kanban, Conwip and Hybrid”, Journal of Intelligent Manufacturing, Vol. 11
    Graham, I.,(1992), “Comparing trigger and kanban control of flow-time manufacture”, International Journal of Production Research, Vol. 30
    HOP P, W. J ., and SPEARMAN, M. L., 1996, Factory Physics:Foundation of Manufacturing Management (Burr Ridge, IL:Irwin).
    KIM, Y.-D., and YANO, C. A., 1994, A due date-based approach to part type selection in F exible manufacturing systems.International Journal of Production Research, 32
    Monch, L. and Zimmermann, J., “Improving the performance of dispatching rules in semiconductor manufacturing by iterative simulation”, in Proceedings of the 2004 Winter Simulation Conference, 2004
    Rose, O., “The Shortest Processing Time First (SPTF) dispatch rule and some variants insemiconductor manufacturing” in Proceedings of the 2001 Winter Simulation Conference,2001
    Spearman, M.L., Woodruff, D.L. and Hopp, W.L., CONWIP: a pull alternative to kanban. Int. J. Prod. Res., 1990, 28
    Tavakkoli-Moghaddam, R. and Daneshmand-Meh, M., 2005, “A computer simulation model for job shop scheduling problems minimizing makespan”, Computers & Industrial engineering, vol. 48, pp. 811–823.
    Wang, L. and Prabhu, V., 2006 ,”Parallel algorithm for setting WIP levels for multi-product CONWIP systems”,International Journal of Production Research,44:21

    下載圖示 校內:2010-09-03公開
    校外:2010-09-03公開
    QR CODE