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研究生: 高偉倫
Kao, Wei-Lun
論文名稱: 應用於伺服電鎖之無槽式永磁馬達設計與實現
Design and Realization of Slotless Permanent Magnet Motor for Servo Lock Screw Machine
指導教授: 謝旻甫
Hsieh, Min-Fu
學位類別: 碩士
Master
系所名稱: 電機資訊學院 - 電機工程學系
Department of Electrical Engineering
論文出版年: 2020
畢業學年度: 108
語文別: 中文
論文頁數: 83
中文關鍵詞: 伺服電鎖無槽式馬達空心杯繞線
外文關鍵詞: Servo lock screw machine, Slotless motor, Slotless winding
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  •   在高度自動化的時代,許多3C產品與設備在組裝時常需要鎖付螺絲,傳統上會透過氣動式螺絲起子或手持電鎖方式以人力作業,但螺絲量多時會耗費較多工時,且容易發生漏鎖的情況,使產品品質不穩定,此時自動化伺服電鎖的投入將成自動化產業的一大助力,能穩定鎖付品質。
      本論文以應用於伺服電鎖之馬達為設計目標,首先對伺服馬達的轉矩常數衰減率進行討論,並參考市售電鎖規格進行設計,比較有、無槽式馬達輸出特性,討論直驅設計的可行性與探討相同體積下轉矩之限制。本論文主要研究無槽式永磁同步馬達(Slotless Permanent Magnet Synchronous Motor)又可稱空心杯馬達,於不同繞線設計之表現,與探討繞線位置與產生之反電動勢相位關係,也藉此修正繞線因數使轉矩公式更貼近實際情況。使用磁路模擬軟體進行有限元素法分析(Finite Element Analysis)時,為減少模擬所需時間與建模難度,本論文提出一2D等效模擬方式取代3D分析,使無槽式馬達設計與模擬時程大幅縮短。最後提出一新繞線設計與市售及其他空心杯繞線方式進行性能比較,並考量製程的實務面,評估繞線方法於自動化生產的難易度。最終利用實測驗證無槽式雙層併繞馬達之設計。

    In the era of high automation, many 3C products and equipment often need to be screwed during assembly. Traditionally, manual operations are carried out through pneumatic screwdrivers or handheld electric locks. However, when the amount of screws is large, more man-hours will be consumed. Moreover, the occurrence of missing locks makes product quality unstable. At this time, the investment of automated servo electric locks will be a big boost to the automation industry, which can stabilize the quality of locks.
    This thesis takes the motor applied to the servo lock screw machine motor as the design goal; therefore it compares the performance of slotless permanent magnet synchronous motors in different winding designs and discusses the winding position and the phase relationship of the back EMF and also uses it to modify the winding factor making the torque formula closer to the actual situation.
    When using magnetic circuit simulation software for Finite Element Analysis, in order to reduce the time required for simulation and the difficulty of modeling, this thesis proposes a 2D equivalent simulation method to replace 3D analysis, so that the process of design and simulation of slotless motors is greatly shortened.
    Finally, a new winding design is proposed and the performance comparison among such new winding design, commercially available methods and other winding methods are presented; in addition, the practical aspects of the manufacturing process are considered to evaluate the difficulty of such winding method applied in automated production. At the end, the design of the slotless motor is verified by actual measurement.

    中文摘要 II Abstract III 致謝 XIV 目錄 XV 表目錄 XVII 圖目錄 XVIII 符號表 XXII 第一章 緒論 1 1.1 研究背景 1 1.2 馬達種類 2 1.2.1 磁阻馬達 3 1.2.2 感應馬達 3 1.2.3 永磁馬達 4 1.2.4 其他種類馬達 8 1.3 研究動機與目的 9 1.4 論文架構 12 第二章 文獻回顧 13 2.1 有槽游標式電機介紹 13 2.2 無槽式空心杯馬達繞線方式 14 2.3 有槽無槽式性能比較 19 2.4 文獻探討小結 23 第三章 伺服電鎖永磁馬達設計與架構評估 24 3.1 前言 24 3.2 有、無槽式馬達設計 26 3.2.1 徑向馬達反電動勢常數推導 26 3.2.2 伺服電鎖馬達轉矩常數(kt)衰減率分析 28 3.2.3 有、無槽式馬達設計與損失分析 32 3.3 伺服電鎖馬達直驅可行性評估 39 3.3.1 有、無槽式馬達等磁厚轉矩最大化 39 3.3.2 單位磁石輸出轉矩分析 39 3.3.3 馬達框號與轉矩限制公式推導 41 3.4 小結 42 第四章 無槽式永磁空心杯馬達設計及分析 43 4.1 無槽式空心杯基本原理 43 4.1.1 無槽式磁路模型 43 4.1.2 無槽式馬達電磁作用 45 4.1.3 無槽繞線相位分析與模擬驗證 47 4.2 無槽式多種繞線法特性研究與比較 51 4.2.1 無槽式空心杯設計 51 4.2.2 2D等效模型 51 4.2.3 繞組銅損計算 54 4.2.4 性能比較 56 4.2.5 繞線製造難易度分析 60 4.3 空心杯馬達最終特性分析 62 4.3.1 馬達性能 62 4.3.2 反電動勢與電壓激磁模擬 63 第五章 原型機實作 67 5.1 原型機加工 67 5.1.1 定子加工 67 5.1.2 轉子加工 68 5.1.3 繞線加工 69 5.2 實測及驗證 70 第六章 結論與建議 75 6.1 結論 75 6.2 建議 76 參考文獻 77

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