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研究生: 楊子杰
Yang, Tzu-Chieh
論文名稱: IGBT功率元件之溫度建模與溫度估測
Temperature Modeling and Estimation for IGBT Power Device
指導教授: 張簡樂仁
Chang-Chien, Le-Ren
學位類別: 碩士
Master
系所名稱: 電機資訊學院 - 電機工程學系
Department of Electrical Engineering
論文出版年: 2023
畢業學年度: 111
語文別: 中文
論文頁數: 109
中文關鍵詞: 絕緣閘雙極電晶體溫度敏感電參數熱模型功率模組溫度估測在線溫度預估
外文關鍵詞: Insulated Gate Bipolar Transistor (IGBT), Temperature-Sensitive Electrical Parameters (TSEP), Thermal model, Power module temperature estimation, Online temperature estimation
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  • 本論文以對溫度敏感之電氣參數法 ( Temperature Sensitive Electrical Parameters, TSEP ) 作為研究主軸,過去對於IGBT模組溫度的量測方式採用開蓋塗黑封裝之特殊處理,利用紅外線感測進行IGBT模組內各個晶片的溫度量測及溫度模型推估,採用這樣的方式可以直接又準確地量測到在模組中的晶片溫度,但模組的開封狀態與實際之封裝狀態差異可能造成溫度預估誤差,因此本研究採用對溫度敏感之電氣參數法,透過觀察模組電氣特性來推估模組在正常封裝的情形下之溫度。本論文會先介紹使用紅外線熱顯像儀 ( Infrared Thermal Imager, IR ) 方法量測晶片溫度與使用TSEP方法之差異,接著使用TSEP方法針對不同的晶片推估熱模型參數,以能夠在線測量及推估IGBT模組中晶片溫度為目標著手進行相關研究,實現常態模組下內部晶片的溫度估測應用。

    This thesis focuses on Temperature Sensitive Electrical Parameters (TSEP) as the main research topic. In the past, a special treatment involving opening and blackening packaging was used to measure the temperature of IGBT modules. This method involved using infrared sensing to measure the temperature of each chip inside the module in order to derive the temperature model. Although this method could directly and accurately measure chip temperatures inside the module, differences between actual packaging conditions and opened packaging may cause errors in temperature estimation. Therefore, this study uses TSEP to estimate module temperatures under normal packaging conditions by observing their electrical characteristics. The thesis first introduces how an infrared thermal imager (IR) can be used to measure chip temperatures and compares it with using the TSEP method. Subsequently, the TSEP method is employed to estimate thermal model parameters for different chips, with the aim of conducting relevant research to enable on-line measurement and estimation of chip temperatures in IGBT modules. The ultimate goal is to achieve the application of temperature estimation for internal chips in normal operating modules.

    摘要 I Abstract II 目錄XVIII 圖目錄 XXI 表目錄 XXVII 第壹章 緒論 1 1.1 研究背景與動機 1 1.2 文獻回顧 4 1.3 本文架構 10 第貳章 功率元件IGBT模組之溫度估測方法以及熱模型建構方法 12 2.1 前言 12 2.2 絕緣閘雙極電晶體IGBT特性說明 12 2.3 電路及熱路類比與開關損耗 13 2.3.1 切換損耗 ( Switching Loss ) 之計算 13 2.3.2 導通損耗 ( Conduction Loss ) 之計算 17 2.3.3 熱傳基本概念 17 2.3.4 雙極性絕緣閘電晶體結構 22 2.4 熱模型建構方法比較 23 2.4.1 Cauer model 23 2.4.2 Foster model 24 2.5 熱模型建構方法介紹 28 2.5.1 多晶片(模組)熱模型建構 28 2.5.2 Solidworks 建模概述 30 第參章 TSEP方法介紹及實驗規劃設計暨電路實現 32 3.1 前言 32 3.2 介紹對溫度敏感之電氣參數法 ( TSEP ) 32 3.2.1 測量晶片溫度的方法 32 3.2.2 TSEP 測量溫度的種類 35 3.3 TSEP 方法試驗規劃及電路設計 36 3.3.1 試驗規劃及可行性評估 36 3.3.2 試驗電路設計及元件選用 39 第肆章 熱模型參數之取得與推算溫度比較 44 4.1前言 44 4.2 熱模型參數取得前置作業 44 4.2.1 測量電流大小的選用 44 4.2.2 使用烘箱對模組進行特性測試 48 4.2.3 利用 TSEP 方法與烘箱結合建構 VCE 對應溫度曲線 51 4.3 熱模型參數取得及溫度預估分析 54 4.3.1 熱敏電阻溫度轉換參數取得 54 4.3.2 暫態熱阻於關係式之影響與推算 55 4.3.3 暫態熱阻推算溫度比較 58 4.3.4 Solidworks模擬與實驗結果比較 59 第伍章 分析常態封裝模組內晶片溫度之佔比關係 62 5.1 前言 62 5.2 推估晶片溫度 62 5.2.1 不同方法之溫度推估比較 62 5.3 暫態熱阻矩陣元素分析 66 5.3.1 自發熱晶片暫態熱阻曲線建構 66 5.3.2 受熱傳發熱晶片暫態熱阻曲線建構 72 5.4 推估晶片溫度佔比分析 97 第陸章 結論與未來研究方向 102 6.1 總結 102 6.2 未來研究方向 104 參考文獻 106

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