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研究生: 江銘翰
Jiang, Ming-Han
論文名稱: 應用於脫泡攪拌機之無鐵芯軸向磁通式永磁發電機系統
Application of a core-less axial flux permanent magnet generator system in a degassing mixer
指導教授: 戴政祺
Tai, Cheng-Chi
學位類別: 碩士
Master
系所名稱: 電機資訊學院 - 電機工程學系
Department of Electrical Engineering
論文出版年: 2025
畢業學年度: 113
語文別: 中文
論文頁數: 80
中文關鍵詞: 電磁感應軸向磁通式永磁發電機脫泡攪拌機
外文關鍵詞: Electromagnetic induction, axial flux type permanent magnet generator, defoaming mixer
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  • 本研究主旨在將電磁感應發電技術應用於行星式脫泡攪拌機系統當中,藉此解決傳統脫泡攪拌機中依賴齒輪與皮帶傳動、結構複雜且易產生粉塵污染的問題,提出一種基於無鐵芯軸向磁通式永磁發電機(Coreless AF-PMG)的電磁感應無線傳能解決方案,使整體機構簡化同時達到縮小體積與重量等優點。傳統脫泡攪拌機多以葉片或單軸離心的方式進行,若需去除混和物中的氣泡需額外借助真空機才能達成,且常受限於混和物的物理性質導致效果不如預期,也因葉片或是皮帶等機械結構,存在設備清潔不易及攪拌物容易受到汙染等風險。新式脫泡攪拌機則是透過公轉與自轉兩種方向的結合,除可更有效均勻混和攪拌物質外,也解決了傳統脫泡攪拌機遇到的困難,同時達成脫泡的效果。本論文提出一套整合無鐵芯軸向磁通式永磁發電機與行星式脫泡攪拌機系統,其原理是藉由公轉馬達帶動轉子上的線圈繞組旋轉,切割永久磁鐵產生的磁場,進而產生感應電動勢匯入後級電路,供給二次側使用。為驗證系統可行性,本文先透過數學模擬軟體進行數值模擬,並比較轉子與定子間的氣隙間距、轉速以及各負載下波形變化,結果顯示模擬值與實測值維持誤差率於10 %~20 %,以此佐證本系統與設計過程的可行性。

    The main purpose of this study is to apply the electromagnetic induction power generation technology to the planetary defoamer system, to solve the problem of the traditional defoamer which relies on gears and belts for transmission, and the structure is complicated and prone to dust pollution, and to put forward an electromagnetic induction wireless power transmission solution based on the coreless axial flux permanent magnet generator (Coreless AF-PMG), which can simplify the overall organization and achieve the advantages of reducing the size and weight at the same time. The solution is to streamline the whole organization and reduce the size and weight of the mixer. Traditional defoaming mixers are mostly operated by blades or single-shaft centrifugation. If air bubbles in the mixture need to be removed, it requires additional vacuum to do so, and the effect is often not as effective as expected due to the physical properties of the mixture, and also due to the mechanical structure of the blades or belts, there are risks that the equipment cannot be cleaned easily, and that the mixture will be easily contaminated. The new de-foaming mixer combines the two directions of rotation and auto-rotation to achieve the effect of de-foaming in addition to more effective homogenization of mixing and stirring materials, and also solves the difficulties encountered by the traditional defoaming mixer. This paper proposes an integrated coreless axial flux type permanent magnet generator and planetary defoamer system. The principle of this system is that the coil winding on the rotor is driven by the rotating motor to cut the magnetic field generated by the permanent magnets, which in turn generates the induced electromotive force (EMF) to be fed into the back-end circuits for the use of the secondary side. To verify the feasibility of the system, this paper firstly simulates the system through simulation software, and compares the air gap pitch between the rotor and stator, the rotational speed, and the changes of waveforms under various loads, and finally compares the numerical simulation with the output results of the actual system mechanism, to support the feasibility of the system and the design process.

    摘 要 II Extended Abstract III 目錄 XII 圖目錄 XIV 表目錄 XVI 第一章 緒論 1 1-1 研究背景 1 1-2 文獻回顧 2 1-3 論文架構 4 第二章 相關技術原理與探討 5 2-1 簡介 5 2-2 各式脫泡攪拌機介紹 6 2-2-1傳統攪拌機—單軸葉片與離心式 6 2-2-2新型脫泡攪拌機—行星式與真空輔助 7 2-2-3扁平化驅動整合式脫泡攪拌機 8 2-3 軸向磁通式永磁發電機(AF-PMG) 10 第三章 電磁感應式脫泡攪拌機系統硬體規劃 12 3-1 前言 12 3-2 應用於脫泡攪拌機之無鐵芯軸向磁通式永磁發電機系統架構組成 13 3-3 轉子轉盤配置與感應線圈繞組設計 14 3-4 定子盤配置與磁石選用及規格 16 3-5 基於軸向磁通結構之永磁發電機電磁感應傳能與系統電路模型 19 第四章 系統電路數值模擬與實驗結果 25 4-1 前言 25 4-2 12槽16極軸向永磁發電機特性分析 25 4-2-1 模擬無載下不同氣隙間距影響 25 4-2-2 模擬輕載(500 Ω)與重載(100 Ω)下不同氣隙間距影響 28 4-3 硬體實作 34 4-4 12槽16極軸向永磁發電機實際電路量測 38 4-4-1 無載下三相感應電壓於不同氣隙間距量測 38 4-4-2 連接三相整流於不同負載及氣隙間距量測 43 4-5 15槽20極軸向永磁發電機特性分析 52 4-6 討論 58 第五章 結論與未來研究方向 59 5-1 結論 59 5-2 未來研究方向 60 參考文獻 62

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