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研究生: 吳見乙
Wu, Chien-Yi
論文名稱: 可彈性調整加熱深度之雙頻感應加熱系統於熱處理應用之設計與實現
Design and Realization of Dual-Frequency Induction Heating System with Flexible Adjustment of Heating Depth for Heat Treatment Applications
指導教授: 黃世杰
Huang, Shyh-Jier
學位類別: 碩士
Master
系所名稱: 電機資訊學院 - 電機工程學系
Department of Electrical Engineering
論文出版年: 2021
畢業學年度: 109
語文別: 中文
論文頁數: 72
中文關鍵詞: 雙頻感應加熱工業表面熱處理幾何不規則負載
外文關鍵詞: dual-frequency induction heating, industrial surface heat treatment, geometrically irregular load
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  • 本論文旨在設計一套可彈性調整加熱深度之雙頻感應加熱系統,此設計係考量傳統單頻感應加熱系統之加熱深度固定,且工業表面熱處理之待加工物體多為幾何不規則形狀,若以傳統單頻感應加熱設計對幾何不規則負載表面進行加熱時,容易導致加熱不均勻,因此設計一套可應用於工業表面熱處理之雙頻感應加熱系統,並可依據使用者之加工需求,調整合適之加熱模式進行雙頻感應加熱。本論文詳盡推導雙頻感應加熱系統架構之等效電路,並分析其諧振特性,依據結果進行元件參數設計,同時研擬回授控制策略。接續依照設計規劃實現一套感應加熱系統,並針對系統電路進行實測,以驗證本研究之實用性及穩定性。經測試確認本研發系統確能均勻加熱幾何不規則負載表面,於工業表面熱處理具有實用性,研究成果可供工業及民生產業感應加熱技術開發參考。

    This thesis proposes the design of a dual-frequency induction heating system with flexible adjustment of heating depth. Considering that the heating depth of single-frequency induction heating system is fixed and most geometrically irregular objects are difficult to be evenly heated, a dual-frequency induction heating system is, therefore, developed in this thesis that comes with the flexible capability of adjusting the heating mode according to various treatment requirements. In the thesis, the equivalent circuit of dual-frequency induction heating architecture is first comprehensively derived with the analysis of its resonant characteristics. It is followed by the parameter design of each component in the system, while the feedback control strategies are also made. Subsequently, the hardware realization of induction heating system is completed, in which electric circuits are prudently assessed so as to ensure the practicality and stability of the developed system. Test results confirm that the developed system is capable of providing uniform heat for geometrically irregular load surface, supporting its practical application for industrial heat treatment. The outcomes gained from this study serves as beneficial references for induction heating in industry and households.

    中文摘要 I 英文摘要 II 誌謝 V 目錄 VI 圖目錄 VIII 表目錄 XI 符號目錄 XII 第一章 緒論 1 1-1 研究背景與動機 1 1-2 研究方法與目的 3 1-3 內容大綱 3 第二章 緒論 5 2-1 前言 5 2-2 感應加熱技術 6 2-2-1 感應加熱原理介紹 6 2-2-2 磁滯損耗與渦電流損耗 7 2-3 感應加熱系統電路架構分析 8 2-3-1雙頻感應加熱諧振架構分析 8 2-3-2六種加熱模式之諧振特性分析 14 第三章 系統軟硬體設計及規劃 23 3-1 前言 23 3-2 感應加熱系統架構規劃 24 3-2-1 傳輸線圈設計與實際繞製 25 3-2-2 諧振補償電路參數設計 27 3-2-3 橋式換流器電路設計 35 3-3 控制核心與開關驅動電路規劃 36 3-4 系統控制策略與回授電路 37 3-4-1 回授機制分析與控制策略 37 3-4-2 系統控制策略與回授電路 39 3-5 雙頻感應加熱系統實體電路實現 40 第四章 系統實測結果 42 4-1 簡介 42 4-2 加熱模式一、加熱模式二及加熱模式三 43 4-2-1 20&40 kHz加熱模式一之輸出實測 44 4-2-2 20&60 kHz加熱模式二之輸出實測 47 4-2-3 20&80 kHz加熱模式三之輸出實測 50 4-3 加熱模式四、加熱模式五及加熱模式六 53 4-3-1 30&40 kHz加熱模式一之輸出實測 54 4-3-2 30&60 kHz加熱模式二之輸出實測 57 4-3-3 30&80 kHz加熱模式三之輸出實測 60 4-4各模式加熱特性分析及與傳統單頻加熱比較 63 第五章 結論與未來研究方向 67 5-1 結論 67 5-2 未來研究方向 68 參考文獻 69

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