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研究生: 蘇裕展
Su, Yu-Chan
論文名稱: 灌膠製程環氧樹脂乾固品質評估方法
Assessment Method for Epoxy Resin Curing Quality in Potting Processes
指導教授: 陳建富
Chen, Jiann-Fu
羅國原
Lo, Kuo-Yuan
學位類別: 碩士
Master
系所名稱: 電機資訊學院 - 電機工程學系
Department of Electrical Engineering
論文出版年: 2026
畢業學年度: 114
語文別: 中文
論文頁數: 81
中文關鍵詞: 灌膠製程環氧樹脂介質損耗角局部放電介電指標乾固品質
外文關鍵詞: Potting Process, Epoxy Resin, Dissipation Factor, Partial Discharge, Dielectric Degradation Indicator, Curing Quality
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  • 研究旨在探討介質損耗角量測應用於灌膠製程環氧樹脂乾固品質評估之可行性,並與局部放電(PD)量測結果進行比較分析。局部放電量測可有效反映材料內部缺陷,而介質損耗角量測則可藉由材料介電特性變化評估其乾固狀態與絕緣品質。
    研究以一般環境灌膠與真空灌膠兩種製程條件製備環氧樹脂試片,分別進行局部放電與介質損耗角量測。結果顯示,真空灌膠試片具有較低之局部放電幅值,且介電指標(DI)多呈負值;相較之下,一般環境灌膠試片之局部放電幅值較高,且 DI 值多呈正值,顯示其介電損耗與放電風險較高。
    綜合分析結果可知,介質損耗角量測所建立之 DI 指標與局部放電量測結果呈現一致之品質判別趨勢,能有效區分不同灌膠製程下之乾固品質差異。研究結果顯示,介質損耗角量測與局部放電量測皆具有良好的品質辨識能力,可依不同檢測需求與應用情境作為環氧樹脂灌膠品質評估之工具。

    This study investigates the feasibility of using dielectric loss tangent measurements to evaluate the curing quality of epoxy resin in potting processes and compares the results with partial discharge (PD) measurements. PD measurements are commonly used to detect internal insulation defects, whereas dielectric loss tangent measurements evaluate insulation quality through changes in dielectric properties.
    Epoxy resin specimens were prepared using atmospheric potting and vacuum potting processes. The results showed that vacuum-potted specimens exhibited lower PD amplitudes and lower dielectric degradation index (DI) values, indicating better insulation quality. In contrast, atmospheric-potted specimens exhibited higher PD amplitudes and higher DI values, suggesting greater dielectric loss and discharge risk.
    The results demonstrate that the DI index derived from dielectric loss tangent measurements shows a quality assessment trend consistent with PD measurements and can effectively distinguish curing quality differences between potting processes. Therefore, both dielectric loss tangent and PD measurements can serve as effective methods for evaluating the curing quality of epoxy resin under different testing requirements and application scenarios.

    摘要 II ABSTRACT III SUMMARY VII 誌謝 VIII 目錄 XI 表目錄 XII 圖目錄 XV 符號表 XVI 專有名詞表 XIV 第一章 緒論 1 1.1 研究背景 1 1.2 研究目的與動機 1 1.3 論文章節概要 2 第二章 介質損耗角量測原理與局部放電參考方法 4 2.1 前言 4 2.2 局部放電的定義 4 2.3 局部放電的原理 4 2.4 局部放電對絕緣材料的影響 6 2.5 局部放電的種類與相位分布特徵 7 2.5.1 局部放電的種類 7 2.5.2 局部放電的相位分布特徵 9 2.6 環氧樹脂灌膠材料與乾固特性 11 2.6.1 環氧樹脂灌膠材料之組成 11 2.6.2 灌膠缺陷與內部不連續現象 12 2.6.3 乾固品質對局部放電與介電特性之影響 14 2.7 量測方法與評估概念 15 2.7.1 局部放電量測方法 15 2.7.2 介質損耗角與介電特性量測方法 17 2.7.3 介質損耗角與環氧樹脂乾固品質之關聯 19 2.7.4 局部放電與介質損耗角量測方法比較 20 2.7.5 以局部放電為參考之介質損耗角評估概念 20 第三章 實驗系統的架構與材料 23 3.1 前言 23 3.2 實驗系統架構 24 3.2.1 局部放電量測架構 24 3.2.2 介電特性量測架構 25 3.3 實驗設備與材料簡介 27 3.3.1 高頻比流器(High Frequency Current Transformer, HFCT) 27 3.3.2 PC型示波器(PicoScope 4824) 28 3.3.3 LCR meter 29 3.4 試片材料與製備 30 3.4.1 環氧樹脂灌膠材料 30 3.4.2 試片製備流程 31 3.4.3 試片分組條件 32 3.5 量測流程與分析方法 32 3.5.1 固定電壓下之局部放電量測方法 32 3.5.2 介電特性量測 36 3.5.3 資料處理與特徵參數定義 37 第四章 環氧樹脂灌膠試片之局部放電與介電特性分析 39 4.1 前言 39 4.2. 局部放電量測結果與分析 40 4.2.1 背景局部放電量測結果 40 4.2.2 ATM 與 VAC 試片之局部放電量測結果 41 4.2.3 局部放電代表值比較與統計分析 42 4.3 介電特性量測結果與分析 44 4.3.1 介質損耗角量測結果 44 4.3.2 低頻特徵參數分析 45 4.3.3 介電指標(DI)比較結果 46 4.4 局部放電與介電指標之關聯性分析 48 4.4.1 VAC試片為品質基準之分析 48 4.4.2 ATM 試片導入後之異常篩檢分析 50 4.4.3 介電指標於乾固品質評估之應用可行性 51 4.5 討論 54 第五章 結論與未來研究方向 56 5.1 結論 56 5.2 未來研究方向 58 參考文獻 60

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