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研究生: 黃大宸
Huang, Ta-Chen
論文名稱: 對沖式釹鐵硼永磁馬達與後充磁軛之整合設計
Integrated Design of Spoke Type NdFeB Magnet Motor and Post-Assembly Magnetization Fixture
指導教授: 謝旻甫
Hsieh, Min-Fu
黃柏維
Huang, Po-Wei
學位類別: 碩士
Master
系所名稱: 電機資訊學院 - 電機工程學系
Department of Electrical Engineering
論文出版年: 2019
畢業學年度: 107
語文別: 中文
論文頁數: 90
中文關鍵詞: 對沖式馬達高轉矩密度配裝後充磁設計釹鐵硼磁鐵充磁裝置匹配設計
外文關鍵詞: Spoke type motor, high torque density, post-assembly magnetization, NdFeB magnets, design of magnetization fixture
相關次數: 點閱:101下載:6
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  • 近年來工業自動化的蓬勃發展,在生產設備上之機械手臂需求日益增加,因此應用於機械手臂關節之伺服馬達必定佔有舉足輕重的影響,故對其性能與體積之要求更是錙銖必較。在此需求下,本文透過對沖式馬達高磁束集中因素之優勢再加上使用釹鐵硼磁鐵及磁障層設計提升馬達之轉矩密度並達到縮小馬達體積之效果。
    此外本文亦針對對沖式馬達之轉子提出五次配裝後充磁設計,增加生產的便利性及降低時間成本。最後亦針對馬達及充磁座提出完整的設計流程並透過計算充磁座電阻電感配合充磁裝置之模擬電路完成馬達、充磁座與充磁機三者的匹配設計,並以實作進行驗證。

    In recent years, the industrial requirements have been growing, consequently, the de-mand for robots in industry automation has increased.
    Servo motors used for the joints of robot arms have a significant impact on the con-trol and performance of the machine. Therefore, the performance of the motor, such as motor response, torque and size must be considered by the designer to achieve the best performance.
    Under these demands, this thesis focuses on the design of a high torque density motor with a spoke-type rotor topology due to its advantages of high magnetic flux concentration factor. The proposed motor utilizes NdFeB magnets, also magnetic flux barriers are de-signed in order to reduce the magnetic flux leakage of the rotor through the shaft and im-prove the performance.
    In addition, this thesis also proposes a five times magnetizer for post-assembly mag-netization of spoke-type rotor topology, which simplifies the manufacturing and reduces production time.
    Finally, a complete design process is proposed for the motor and the magnetizer de-sign. The designed spoke-type motor is magnetized using the proposed magnetizer. The magnetizing current of the magnetizer is previously calculated by utilizing the resistor and inductance of the magnetizer using Matlab. This process reduces the post-magnetization time and facilitate the procedure.

    中文摘要 I Abstract II 誌謝 II 目錄 XX 表目錄 XXIII 圖目錄 XXIV 符號表 XXVIII 第一章 緒論 1 1.1 研究背景 1 1.2 研究動機與目的 5 1.3 論文架構 7 第二章 文獻回顧 8 2.1 對沖式馬達特性分析之文獻 8 2.1.1 對沖式馬達電感特性 8 2.1.2 聚磁效應 10 2.1.3 漏磁特性 13 2.2 後充磁設計之文獻 14 2.2.1 充磁能量計算 15 2.2.2 充磁方向及角度的影響 16 2.2.3 多種馬達之後充磁設計 19 2.2.4 多次充磁設計 20 第三章 對沖式永磁伺服馬達設計 25 3.1 馬達設計流程 25 3.2.1 伺服馬達框號選用及轉矩與轉速之選擇 26 3.2.2 反電動勢常數與輸入電流 31 3.2.3 槽極配與TRV設計 31 3.2.4 磁電裝載設計 35 3.2.5 線徑設計與佔槽率計算 37 3.2 400W對沖式伺服馬達規格 39 3.3 磁障層優化設計 43 第四章 充磁座設計 48 4.1 磁化原理 48 4.2 配裝後充磁座設計流程 51 4.2.1 充磁座線徑選擇 52 4.3 充磁座磁路分析 52 4.3.1 充磁座槽數設計 52 4.3.2 充磁座電阻計算 54 4.3.3 充磁座電感計算 55 4.4 充磁座材料分析 57 4.5 充磁裝置匹配設計 59 4.6 多次充磁設計 61 4.6.1 一次充磁之充磁座設計 61 4.6.2 多次充磁之充磁座設計 64 4.6.3 五次充磁之充磁座優化設計 69 第五章 馬達與充磁座實作驗證 75 5.1 對沖式馬達實作 75 5.1.1 馬達製作 75 5.1.2 馬達性能驗證 76 5.2 充磁座實作 77 5.2.1 充磁座製作 77 5.2.2 量測實驗平台建立 79 5.2.3 轉子表面磁通量測驗證 80 5.2.4 後充磁轉子之馬達性能驗證 82 5.3 小結 83 第六章 結論與未來研究建議 85 6.1 結論 85 6.2 未來研究建議 86 參考文獻 87

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