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研究生: 黃孝賢
Huang, Hsiao-Hsien
論文名稱: 錐形軸徑向式磁性齒輪設計與實現
Design and Implementation of Axial-radial Bevel Magnetic Gear
指導教授: 蔡明祺
Tsai, Mi-Ching
學位類別: 碩士
Master
系所名稱: 電機資訊學院 - 電機工程學系
Department of Electrical Engineering
論文出版年: 2020
畢業學年度: 108
語文別: 中文
論文頁數: 76
中文關鍵詞: 磁性齒輪錐形軸徑向式磁性齒輪
外文關鍵詞: Magnetic gear, Axial-radial bevel magnetic gear
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  • 磁性齒輪相較於傳統機械式齒輪,擁有非接觸式傳動、過載保護、可靠性與使用壽命長等優點,基於磁性齒輪的應用優勢,磁性傳動近年來漸成為熱門之研究議題。本研究基於同心式磁性齒輪,本論文延伸至軸徑向式磁性齒輪,提出創新型之錐形軸徑向式磁性齒輪。此新型設計具有磁通路徑較短、體積較小與漏磁少等優點。在理論方面,利用等效磁路分析法,且討論各設計參數對最大靜態轉矩的關係,以此建立一套設計流程,並使用3D有限元素模擬軟體驗證磁性齒輪性能。在實作方面,本研究結合了金屬積層製造技術列印3D導磁結構,實現新型錐形軸徑向式磁性齒輪結構,減少製作成本與困難度。本文亦結合螺桿擠出膠磁列印機台與三維傘型導磁鐵芯結構,探討錐型磁鐵應用於磁性齒輪的問題,並以實測驗證模擬結果與金屬積層製造技術應用於磁性齒輪的可行性。

    With increasing requirements for motors in recent years, the characteristics of low vibra-tion, low noise, maintenance free and overload protection in particular, the coaxial magnetic gear (CMG) has become an attractive potential alternative to the traditional mechanical gear box. However, due to its complicated structure and multiple air gaps, the conventional radial type CMG is difficult to be manufactured and assembled, and so its applications are restricted. The axial-radial magnetic gear (AGMG) could be a possible way to overcome such fabrica-tion problems by putting the steel pole pieces around the outside of the two rotors instead of between them. However, the longer the flux paths between the two rotors, the lower the torque and energy transmission.
    To overcome this drawback while retaining the advantages of the AGMG, this thesis investigates a novel design of axial-radial bevel magnetic gear (ARBMG) that adopts bev-el-type magnet. The ARBMG design not only decreases flux leakage, but also shortens flux path. A prototype of the ARBMG design approach is created to verify the simulation re-sults as well as the feasibility of the proposed additive manufacturing approach.

    中文摘要 I Abstract II 誌謝 XIII 目錄 XVI 表目錄 XIX 圖目錄 XX 符號表 XXIV 第一章 緒論 1 1.1 前言 1 1.2 文獻回顧 3 1.3 研究動機與目的 11 1.4 論文架構 12 第二章 同心式磁性齒輪原理介紹 14 2.1 磁性齒輪與一體式磁性齒輪電機之類型與特性 14 2.1.1 磁性與機械式Geared-Motor 14 2.1.2 磁性與機械式Motoring-Gear 18 2.2 同心式磁性齒輪原理 21 2.3 磁性齒輪靜態轉矩特性 25 2.4 磁性齒輪頓轉轉矩 28 第三章 軸徑向式磁性齒輪設計 30 3.1 軸徑向式磁性齒輪原理 30 3.2 規格、減速比與磁鐵極數選定 36 3.3 軸徑向式磁性齒輪設計流程 39 3.4 軸徑向式磁性齒輪設計 40 第四章 新型錐形軸徑向式磁性齒輪設計 46 4.1 錐形軸徑向式磁性齒輪設計 46 4.2 調極磁環與轉子錐度選擇 49 4.3 三維傘型導磁鐵芯結構 51 第五章 錐形與軸徑向式磁性齒輪模擬與實測 53 5.1 軸徑向式磁性齒輪模擬與實作 53 5.1.1 轉矩特性 56 5.1.2 減速比與最大靜態轉矩量測 56 5.1.3 效率量測 59 5.2 新型錐形軸徑向式磁性齒輪實作 62 5.2.1 減速比與最大靜態轉矩量測 65 5.2.2 效率量測 67 5.3 三維傘型導磁鐵芯結構模擬 68 5.4 3D列印磁鐵 71 第六章 結論與未來建議 72 6.1 結論 72 6.2 未來建議 73 參考文獻 74

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