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研究生: 王慶餘
Wang, Ching-Yu
論文名稱: 類神經網路應用於輻射測溫法在鋼材上之研究
A Study of Artificial Neuron Networks Applied on Radiation Thermometry for Steel
指導教授: 溫昌達
Wen, Chang-Da
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2011
畢業學年度: 99
語文別: 中文
論文頁數: 74
中文關鍵詞: 放射率溫度預測多光譜輻射測溫法類神經網路
外文關鍵詞: Steel, Emissivity, Temperature determination, Multispectral radiation thermometry(MRT), Artificial neural networks(ANNs)
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  • 本研究主要目的在利用類神經演算法應用於輻射測溫,以預測金屬表面放射率與溫度。針對六種鋼材試件AISI 420、AISI 630、AISI A2、AISI A6、AISI H10、AISI H13推測出在三種溫度700K、800K、900K下的放射率,並預測試件表面溫度。
    以類神經網路原理為基礎,藉由紅外線光譜儀對實驗溫度下試件所量測的輻射強度作為修正資料,利用數值方法推導出修正後的神經結構以推測表面放射率及溫度。另外透過實驗檢測此輻射測溫法之準確性並與本實驗室之前研究多光譜輻射測溫法結果比較,了解是否此法有更佳的溫度預測準確性。
    研究結果顯示在神經網路結構與參數的分析上:(1)選取隱藏層神經元數目為3時將有最佳預測結果;(2)學習速率的選用將會影響推論結果與模擬時間,研究發現所用學習速率為0.0005下時有最佳表現;(3)選取最大波長數將可以得到更佳的預測結果。
    對推測溫度而言: (1)於最佳結構與參數設定下,不同類型鋼材所推測表面溫度,其誤差絕大部分於20K內;(2)所推論之放射率越接近真實放射率時,越能準確地預測出真實表面溫度;(3)不銹鋼的溫度預測誤差隨溫度增高而增加。而熱作工具鋼與冷作工具鋼,隨不同溫度變化下亦能準確預測出表面溫度;(4)與多光譜輻射測溫法比較,ANNs有較佳之預測結果。

    This research is mainly aimed at the analysis of applying artificial neural networks (ANNs) on radiation thermometry to predict the surface emissivity and temperature for six different steels (AISI 420、AISI 630、AISI A2、AISI A6、AISI H10、AISI H13) at three different temperatures (700K、800K、900K).
    Based on ANNs principle, the spectral intensity measured by spectrometer was used as revised data to modify the network structure in numerical simulation and the emissivity and temperature were eventually obtained. On the other hand, experiments were conducted to examine the accuracy of this radiation thermometry. ANNs is then compared to MRT to see whether this method has better temperature prediction or not.
    The results of neural network structure and parameters show that: (1) the best temperature prediction can be achieved when the hidden layer is three neurons; (2) learning rate is an important factor to simulation results and converge time. The best result was obtained when learning rate is 0.0005; (3) increasing number of wavelength will get better results.
    For the temperature predictions: (1) with the best structure and parameters settings, most results show the temperature errors are under 20K; (2) the closer the emissivity value to real one, the more accurate surface temperature prediction; (3) hot-work steel and cold-work steel could achieve accurate prediction with the variation of temperature. However, for stainless steel the temperature error increases due to the surface melt at high temperature; (4) compared with MRT, ANNs has better temperature prediction.

    中文摘要 i 英文摘要 .ii 誌謝 iv 目錄 .v 表目錄 viii 圖目錄 .x 符號說明 .xii 第一章 緒論 1 1-1 研究動機與背景 1 1-2 類神經網路簡介 2 1-3 文獻回顧 6 1-4 研究目的 12 1-5 本文架構 12 第二章 實驗系統 13 2-1 實驗架構 13 2-1-1 紅外線光譜儀 13 2-1-2 加熱裝置系統 16 2-1-3 實驗試件 19 2-2 實驗步驟 19 2-3 實驗不準度分析 23 第三章 輻射原理與類神經理論基礎 26 3-1 輻射基本理論 26 3-2 輻射強度測量理論 28 3-3 類神經演算法原理 32 3-4 類神經演算法結合輻射測溫之原理 38 3-5 多光譜輻射測溫法簡介 39 3-5-1多光譜輻射測溫法之數值方法應用 39 第四章 應用類神經演法算於熱輻射分析 44 4-1 不同神經元之溫度誤差 44 4-2 不同學習速率對預測影響 46 4-3 使用不同波長數對類神經演算法溫度預測的影響 49 4-4 類神經網路所推算之放射率與實驗比較 52 4-5 討論三種不同合金成分下,預測表面溫度在不同溫度的相對誤差 54 4-6 神經網路與多光譜輻射測溫法於溫度預測之比較 56 第五章 結論與未來展望 60 5-1 結論 60 5-1-1神經網路結構與參數的分析 60 5-1-2推測溫度的分析 61 5-2 未來展望 61 參考文獻 ....62 附錄 ....64 自述 ....74

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