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研究生: 廖漢智
Liao, Han-Chih
論文名稱: 化成溫度及外加電位對磷酸錳皮膜性質之影響研究
Effects of Coating Temperature and Applied Potential on the Properties of Manganese Phosphate Coating
指導教授: 蔡文達
Tsai, Wen-Ta
學位類別: 碩士
Master
系所名稱: 工學院 - 材料科學及工程學系
Department of Materials Science and Engineering
論文出版年: 2005
畢業學年度: 93
語文別: 中文
論文頁數: 80
中文關鍵詞: 外加電位結晶性極化阻抗磷酸錳
外文關鍵詞: Crystallinity, Manganese Phosphate, Applied Potential, Polatization Resistance
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  •   本研究主要探討鉻鉬釩合金鋼基材於進行磷酸錳化成皮膜處理時,不同之化成溫度及其外加電位對所生成之化成皮膜結構與耐蝕性質的影響。研究中利用掃瞄式電子顯微鏡(Scanning electron microscopy, SEM)、能量散佈光譜儀(Energy dispersive spectroscopy, EDS)及X光繞射分析儀(X-ray diffraction, XRD)等分析皮膜的微觀結構及其化學組成,並以電化學交流阻抗頻譜(Electrochemical impedance spectroscopy, EIS)測試及鹽水噴霧試驗評估其皮膜之耐蝕性。

      研究結果顯示,於不同化成溫度下所生成之皮膜的結晶性會有所差異。當化成溫度為70及80 ℃時,所生成之皮膜主要為結晶性不佳之磷酸錳層,其極化阻抗值約為1000~1500 Ω-cm2左右。隨著化成處理時間的增加,皮膜厚度增加,但其阻抗值並未隨之有明顯地增加;而於90 ℃下進行化成皮膜處理時,會先於基材表面上生成結晶性較差之磷酸錳皮膜,再於其上沈積一層顆粒狀的結晶層,其組成為(Mn,Fe)5H2(PO4)4‧4H2O。而該溫度下化成約40分鐘後,即可於基材表面生成一完整被覆之磷酸鹽皮膜,其阻抗值可達13000 Ω-cm2左右。

      於不同外加電位下進行化成皮膜處理所生成之皮膜具不同之結構與耐蝕性。於90℃下,外加陽極電位所生成之皮膜可得較厚之皮膜,而皮膜相對於開路電位下所得之皮膜,有較高的鐵含量,且有較低極化阻抗;外加陰極電位時,所生成之皮膜則相對開路電位下生成之皮膜有較低的鐵含量,以及較高之阻抗值。

     The manganese phosphating conversion coating formed on Cr-Mo-V steel with different temperature and applied potential is investigated in this study. The morphology, cross section and crystal structure have been investigated by SEM, EDS and XRD. And the corrosion resistance has been evaluated by EIS and salt spray test.

     The result showed that the crystallinity of the manganese phosphating conversion coating formed at 70 or 80 ℃ was poor, and its polarization resistance was about 1000~1500 Ω-cm2. The XRD showed that phosphate coating with poor crystallinity was formed on the surface of Cr-Mo-V steel. The thickness of the coating increased with the increasing of phosphating time. And the resistance didn’t vary obviously with the increasing of thickness. The whole phosphating reaction involved two steps: forming of manganese phosphating coating layer with poor crystallinity and forming of crystalline (Mn,Fe)5H2(PO4)4‧4H2O. As the phosphating increased, the coverage of the phosphating coating increased. The surface of substrate would be completely covered with crystalline phosphating coating. And the polarization resistance would be raised to the value 13000 Ω-cm2 approximately.

     The phosphating coating formed at 90 ℃ with applied anodic potential would be thicker than the coating formed without applying potential because of the increase in thickness of amorphous phosphating layer. Besides, the resistance was inferior to the coating formed without applying potential.

     On the contrary, the phosphating coating formed at 90 ℃ with applied cathodic potential would be thinner than the coating formed without applying potential because of the decrease in thickness of the amorphous phosphating layer. Besides, the resistance was superior to the coating formed without applying potential.

    摘要 I Abstract III 總目錄 V 表目錄 VIII List of Tables IX 圖目錄 X List of Figures XIV 第一章 前言 1 第二章 文獻回顧 5 2-1 化成皮膜 5 2-2 磷酸鹽化成處理的主要程序 6 2-2-1 去脂 6 2-2-2 表面改質 7 2-2-3 磷酸鹽化成處理 7 2-2-3-1金屬基材之溶解 8 2-2-3-2 氫離子還原 9 2-2-4 成核及成長 10 2-3 重金屬離子添加劑之影響 11 2-4 後處理 12 第三章 實驗方法 13 3-1 實驗材料處理 13 3-2 化成處理程序 14 3-3 重量變化量測 14 3-4 化成皮膜之物理性質分析 15 3-4-1皮膜之表面及橫截面觀察 15 3-4-2 皮膜之結構分析 16 3-5 電化學性質及耐蝕試驗 16 3-5-1 開路電位量測 16 3-5-2 動電位極化曲線量測 17 3-5-3 定電位之化成反應 17 3-6皮膜之電化學交流阻抗試驗 18 3-7鹽水噴霧試驗 18 第四章 結果與討論 25 4-1 化成溫度及其時間對成膜性質之影響 25 4-1-1電化學性質 25 4-1-1-1開路電位 25 4-1-1-2 極化曲線 26 4-1-2 基材重量損失及化成皮膜增重的量測 27 4-1-3 表面及橫截面形貌之觀察 29 4-1-4 磷酸鹽皮膜結構分析 32 4-1-5 綜合討論 34 4-2 外加電位對皮膜之影響 35 4-2-1 電流對時間之變化 36 4-2-2 皮膜表面及橫截面形貌觀察 37 4-2-3 皮膜結構分析 39 4-2-4 綜合討論 40 4-3 耐蝕試驗 41 4-3-1電化學交流阻抗 42 4-3-1-1化成溫度及時間之影響 42 4-3-1-2外加電位之影響 44 4-3-1-3皮膜性質對電化學交流阻抗之影響 44 4-3-2鹽水噴霧試驗 45 第五章 結論 76 參考文獻 78

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