| 研究生: |
劉育志 Liu, Yu-Chih |
|---|---|
| 論文名稱: |
空氣壓縮機壓力調整提升節能-以B化工廠為例 Air compressor pressure adjustment improves energy saving - taking chemical plant B as an example |
| 指導教授: |
蔡明田
Tsai, Ming-Tien |
| 學位類別: |
碩士 Master |
| 系所名稱: |
工學院 - 工程管理碩士在職專班 Engineering Management Graduate Program(on-the-job class) |
| 論文出版年: | 2024 |
| 畢業學年度: | 112 |
| 語文別: | 中文 |
| 論文頁數: | 54 |
| 中文關鍵詞: | 空氣壓縮機 、節能 、多機組群控技術 、變頻控制技術 |
| 外文關鍵詞: | Air Compressor, Energy Saving, Multi-unit Group Control Technology, Variable Frequency Control Technology |
| 相關次數: | 點閱:62 下載:2 |
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工廠隨著生產規模擴大和市場需求增加,工廠的能源需求不斷攀升,其中壓縮機作為一個關鍵的能源消耗環節,在能源效率的提升對於工廠的能源成本和經濟效益具有直接的影響;此外,全球工業4.0的發展趨勢導致自動化生產和無人工廠的普及,進一步增加了空壓系統在工廠能源耗用中的份額,進行節能直接影響工廠的能源成本和經濟效益。
本研究的主要目的是對B化工公司輸送系統設備中多台螺桿式空壓機系統進行探討的能源損耗情況,以確定存在的能源浪費和潛在的節能空間,隨後將在實地環境中將壓力控制電磁閥變更為控制閥和實施壓力優化調整系統,透過監測、探究和分析多台螺桿式空壓機系統節能改善後的效果,包括能源消耗的減少和運行成本的降低,來評估研究結果,確定節能效益改善的幅度和可行性。
研究案場於更換控制閥和優化優化空壓機控制壓力後,確認輸送空壓機系統壓力控制電磁閥更換控制閥,可提高輸送控制壓力控制穩定狀況,接著根據實地逐步空壓機運行壓力從3.1kg/cm²逐步調降至2.7kg/cm²調降輸送壓力,空壓機的平均電流值顯著下降了13.4A,並成功降低空壓機的運轉時間每天2小時,整年度的節能成果達到了257,280度/年,節能率為9.97 %,成功在穩定的輸送壓力下實現最大的能源節省,並提高系統的整體效能。
本研究的結果將為其他化工公司或類似工業領域提供有價值的參考,以改善其能源效益,實現節能目標,這不僅有助於個別公司節省資源,減少生產成本,還有助於整個行業實現可持續發展和環保的目標。
As the factory's production scale expands and market demand increases, the factory's energy demand continues to rise. The compressor is a key energy consumption link. The improvement of energy efficiency has a direct impact on the factory's energy costs and economic benefits. Energy saving directly Affects the energy costs and economic benefits of the plant.
The main purpose of this study is to explore the energy loss of multiple screw air compressor systems in the conveying system equipment of B Chemical Company. Subsequently, the pressure control solenoid valve will be changed to a control valve and the pressure optimization adjustment system will be implemented in the field environment. , by monitoring, exploring and analyzing the effects of energy-saving improvements on multiple screw air compressor systems to determine the magnitude and feasibility of energy-saving improvement.
After replacing the control valve and optimizing the air compressor control pressure at the research site, it was confirmed that replacing the control valve with the pressure control solenoid valve of the delivery air compressor system can improve the stability of the delivery control pressure control. Based on the actual situation, the air compressor operating pressure was gradually reduced from 3.1 kg/cm² was gradually reduced to 2.7kg/cm² and the delivery pressure was reduced. The average current value of the air compressor was significantly reduced by 13.4A, and the operating time of the air compressor was successfully reduced to 2 hours a day. The energy saving results for the entire year reached 257,280 degree/year, the energy saving rate is 9.97%, successfully achieving maximum energy saving under stable conveying pressure and improving the overall efficiency of the system.
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