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研究生: 連丞淂
Lien, Cheng-Te
論文名稱: 功率級有刷馬達模擬器設計與實現
Design and Implementation of Power Brushed Motor Emulator
指導教授: 蔡明祺
Tsai, Mi-Ching
學位類別: 碩士
Master
系所名稱: 電機資訊學院 - 電機工程學系
Department of Electrical Engineering
論文出版年: 2026
畢業學年度: 114
語文別: 中文
論文頁數: 114
中文關鍵詞: 電子式馬達模擬器功率級硬體在環模擬反電動勢前饋控制
外文關鍵詞: Electric Motor Emulator, Power Hardware-in-the-Loop, BEMF Feedforward Control
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  • 隨著電動車系統的快速發展,馬達驅動器於開發階段需進行大量測試,以確認其控制性能與安全性。若直接以實體馬達作為測試對象,可能因高速運轉、突加負載或控制器異常等因素導致馬達過熱、失控甚至損壞,進而增加測試風險與成本。因此,電子式馬達模擬器(EME)被提出作為實體馬達之替代測試平台,透過功率級電路與即時馬達模型,使受測驅動器能在不連接實體馬達的情況下,模擬真實馬達之電氣行為。
    本研究首先設計EME功率級電路,並建立直流有刷馬達數學模型以計算EME之參考電流命令。接著,採用閉迴路電流控制架構,使功率級電路依據命令輸出對應電流。當輸入電壓或負載條件快速變化時,若僅依靠電流誤差回授補償,可能造成較大暫態電流誤差,並延長收斂時間。
    為改善上述問題,本研究導入反電動勢前饋控制策略,將反電動勢作為前饋補償項加入電流控制架構,使控制器能在擾動造成明顯偏差前預先補償。此方法可減輕回授控制器負擔,降低暫態電流誤差,並提升EME於輸入電壓與負載變動下之動態響應性能。

    With the rapid development of electric vehicle systems, motor drives require extensive testing during the development stage to verify their control performance and operational safety. However, when a physical motor is directly used as the test object, high-speed operation, sudden load changes, or controller malfunctions may cause motor overheating, loss of control, or even damage. These risks increase both the cost and complexity of the testing process.
    To address these challenges, the electric motor emulator (EME) has been proposed as an alternative testing platform for replacing physical motors. By combining a power-stage circuit with a real-time motor model, the EME reproduces the electrical characteristics of an actual motor, enabling the device under test to be evaluated without being connected to a physical motor.
    In this thesis, the EME power-stage circuit is first designed, and a mathematical model of a brushed DC motor is established to generate the reference current command for the EME. A closed-loop current control structure is then adopted so that the power-stage circuit can output the corresponding current according to the command. However, when the input voltage or load condition changes rapidly, a controller that relies only on current error feedback compensation may result in larger transient current errors and longer settling time.
    To improve this issue, this thesis introduces a back electromotive force (BEMF) feedforward control strategy. The BEMF is added to the current control structure as a feedforward compensation term, allowing the controller to compensate in advance before the disturbance causes significant deviations. This method reduces the burden on the feedback controller, decreases transient current error, and improves the dynamic response performance of the EME under input variations in voltage and load conditions.

    中文摘要 I Abstract II 致謝 XVII 目錄 XIX 表目錄 XXII 圖目錄 XXIII 符號表 XXVII 第一章 緒論 1 1.1 研究背景與動機 1 1.2 文獻回顧 3 1.3 研究目的 9 1.4 論文章節摘要 9 第二章 有刷馬達模擬器系統架構與控制策略 11 2.1 EME功率級電路架構與控制方塊圖 12 2.1.1 EME功率級電路架構 12 2.1.2 EME功率級電路切換時序分析 14 2.1.3 EME等效控制方塊圖 16 2.2 直流有刷馬達數學模型 19 2.3 反電動勢估測器架構 20 2.4 控制架構設計與EME系統架構 22 2.4.1 電流控制架構與設計 22 2.4.2 前饋控制架構與設計 26 2.4.3 EME完整系統方塊圖 27 第三章 MATLAB模擬驗證 30 3.1 模擬一:控制方塊圖驗證 31 3.1.1 模擬環境建置 31 3.1.2 占空比調整模擬 33 3.2 模擬二:直流有刷馬達模擬器系統驗證 38 3.2.1 模擬架構 38 3.2.2 EME系統穩態模擬 39 3.3 模擬三:暫態響應比較 42 3.3.1 模擬情境設定 43 3.3.2 情境一:電壓變動之模擬結果 44 3.3.3 情境二:負載變動之模擬結果 46 第四章 硬體電路設計與韌體控制 48 4.1 測試平台建置 48 4.1.1 功率級電路 49 4.1.2 電壓電流量測電路 51 4.1.3 數位訊號處理器 54 4.2 韌體程式撰寫 55 4.2.1 直流有刷馬達模型離散化 55 4.2.2 系統程式流程 56 第五章 功率級有刷馬達模擬器實作與驗證 59 5.1 穩態電流驗證 60 5.1.1 馬達無載測試 60 5.1.2 馬達加載0.2Nm測試 61 5.1.3 馬達加載0.5Nm測試 62 5.1.4 馬達加載0.8Nm測試 63 5.2 暫態差異比較 64 5.2.1 電壓變動測試 65 5.2.2 負載變動測試 67 5.3 EME實作結果整理 69 5.4 EME實作結果與實體馬達比較 71 5.4.1 轉矩-轉速關係 73 5.4.2 轉矩-電流關係 74 第六章 結論與未來發展 76 6.1 結論 76 6.2 未來發展 77 參考文獻 78

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