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研究生: 王舜弘
Wang, Shun-Hong
論文名稱: 用於永磁同步馬達之非監督式退磁診斷
Unsupervised Demagnetization Fault Diagnosis in Permanent Magnet Synchronous Motors
指導教授: 蔡明祺
Tsai, Mi-Ching
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2020
畢業學年度: 108
語文別: 中文
論文頁數: 55
中文關鍵詞: 永磁同步馬達退磁非監督式學習故障診斷系統
外文關鍵詞: PMSM, Demagnetization Fault, Unsupervised Learning, Fault Diagnosis System
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  • 近年來,永磁同步馬達因具備高效率及高功率密度的優勢,已逐漸成為民生用品以及工業設備中不可或缺的動力源。然而,當馬達的設計不當,造成磁通路徑不順;又抑或是操作者的不當使用,將馬達操作於過負載、高溫以及高電流的環境,造成馬達內的永久磁鐵產生不可逆的退磁現象,導致產線無預警的停擺,情況嚴重時,甚至會發生產線上的意外以致於造成工安上的疑慮。針對上述的問題,已有許多學者提出不同的解決方法。很多文獻需要額外裝設感測器並輔以監督式學習的方法來建立診斷系統,本論文提出一套不需額外裝設感測器之非監督式學習馬達退磁診斷方法,優勢在於僅需馬達驅動器資訊即可進行馬達退磁診斷,可有效縮減診斷系統之建置成本。本研究是經由三種不同退磁狀態的永磁同步馬達,分別為正常、輕度以及嚴重退磁故障的馬達來進行實驗,於涵蓋三種不同狀態的600筆測試資料裡,診斷系統的準確度高達96%,驗證本研究提出之方法可有效應用於永磁同步馬達的退磁故障診斷。

    Permanent magnet synchronous motors are among the most important components of both consumer products and industrial equipment. Hence, fault diagnosis is a necessary task for PMSMs. In recent years, several approaches have been proposed for diagnosing demagnetization fault in PMSMs. However, those approaches usually need additional sensors and a supervised learning algorithm was often used to build the fault diagnostic model. In this study, an unsupervised PMSM demagnetization fault diagnosis method is proposed. Five different physics signals from the motor drive are used to train a model by the autoencoder and K-means clustering. In this research, the fault diagnosis of an PMSM is performed in three states, normal, mild demagnetization fault, and severe demagnetization fault. The experimental results indicate that the proposed method is feasible for diagnosing demagnetization fault in PMSMs. The proposed method has 96% accuracy to recognize the demagnetization situation of motors.

    中文摘要 I ABSTRACT II 誌謝 XXIII 目錄 XXIV 表目錄 XXVI 圖目錄 XXVII 符號表 XXIX 第一章 緒論 1 1.1 研究動機 1 1.2 文獻回顧 2 1.3 研究目的 8 1.4 論文架構 10 第二章 非監督式退磁診斷系統 11 2.1 建立診斷模型 11 2.1.1 資料預處理 12 2.1.2 模型訓練 16 2.1.3 平面擬合 19 2.2 線上診斷 20 2.2.1 資料預處理 21 2.2.2 特徵萃取 21 2.2.3 異常檢測 21 2.2.4 分群 22 第三章 永磁同步馬達退磁實驗 28 3.1 轉子同步旋轉座標系 28 3.1.1 克拉克轉換 28 3.1.2 帕克轉換 29 3.2 製造馬達退磁故障之實驗設計 30 第四章 資料蒐集策略與實驗設計 34 4.1 資料處理 34 4.2實驗設計 37 第五章 實驗結果與討論 39 5.1 實驗結果 39 5.1.1 建立診斷模型 39 5.1.2 線上診斷 43 5.2 討論 47 第六章 結論與未來建議 50 6.1 結論 50 6.2 未來研究與建議 51 參考文獻 52

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