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研究生: 張原頌
Chong, Yuan Song
論文名稱: 利用多樣化學法回收碳纖維環氧樹脂複合材料之研究
Study on the Recycling of Carbon Fiber/Epoxy Composites via diverse Chemical Methods
指導教授: 李政翰
Lee, Cheng-Han
學位類別: 碩士
Master
系所名稱: 工學院 - 資源工程學系
Department of Resources Engineering
論文出版年: 2026
畢業學年度: 114
語文別: 中文
論文頁數: 103
中文關鍵詞: 碳纖維強化複合材料環氧樹脂化學回收熱處理硝酸氧化
外文關鍵詞: Carbon fiber reinforced composites, Epoxy resin, Chemical recycling, Thermal treatment, Nitric acid oxidation
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  • 碳纖維強化複合材料 (Carbon Fiber Reinforced Polymer, CFRP) 因具有高強度、輕量化及耐腐蝕等優點,已被廣泛應用於航空航太、汽車及風力發電等領域。然而,CFRP所使用之熱固性環氧樹脂具有高度交聯結構,使其難以回收再利用。因此,本研究探討不同熱處理及化學回收方法對CFRP中環氧樹脂之去除效果,評估碳纖維回收之可行性。
    本研究以拉擠成型碳板為研究對象,分別進行高溫熱處理、DMAC溶脹、FeCl2/H2O2/EG氧化降解、高壓反應釜氧化降解及硝酸氧化降解實驗,並利用熱重分析 (TGA)、傅立葉轉換紅外光譜分析 (FTIR) 及掃描式電子顯微鏡 (SEM) 進行評估。
    結果顯示,原始樣品中樹脂含量約為30 wt.%。熱處理實驗中,600°C持溫15分鐘即可達到100% 樹脂降解率,且碳纖維保留率達98.80%,為最佳熱處理條件。DMAC雖可有效促進樹脂溶脹,但對樹脂去除效果有限。FeCl2/H2O2/EG氧化系統之樹脂降解率皆低於5%,即使將樣品粉碎至80mesh,最高降解率亦僅達8.85%。相較之下,硝酸氧化系統於8M HNO3、90°C及12小時條件下,樹脂降解率可達95.94%,並有效破壞環氧樹脂結構。
    綜上所述,高溫熱處理法與硝酸氧化法皆能有效去除CFRP中之環氧樹脂。其中熱處理法具有反應快速之優點,而硝酸氧化法則可於較低溫度下達到良好之樹脂去除效果,顯示其具有應用於CFRP回收之潛力。

    Carbon fiber reinforced polymer (CFRP) composites are widely used in the aerospace, automotive, and wind energy industries because of their high specific strength and lightweight characteristics. However, the thermoset epoxy matrix makes recycling difficult and creates increasing environmental concerns associated with end-of-life CFRP waste. This study investigated the removal of epoxy resin from CFRP using thermal treatment and diverse chemical recycling methods.
    For pultruded CFRP, thermal treatment was conducted at various temperatures and holding times. Chemical recycling involved a two-step process consisting of DMAC swelling pretreatment followed by oxidative degradation using FeCl2/H2O2/EG systems under reflux and autoclave conditions. In addition, a nitric acid oxidation system was evaluated. The recovered materials were characterized by thermogravimetric analysis (TGA), Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), and resin degradation calculations.
    The results showed that thermal treatment at temperatures above 600°C achieved complete resin removal, whereas higher temperatures increased carbon fiber oxidation. The DMAC swelling process achieved a maximum swelling ratio of 88.02%, but the resin removal efficacy was limited. The FeCl2/H2O2/EG oxidation system showed poor degradation performance, with resin degradation rates below 10%. In contrast, the nitric acid oxidation system achieved a resin degradation rate of 95.94% and effectively destroyed the cross-linked structure of the epoxy resin.
    Overall, thermal treatment and nitric acid oxidation were effective approaches for epoxy resin removal from CFRP. Among the chemical methods investigated, nitric acid oxidation demonstrated the most promising recycling performance under relatively mild operating conditions.

    中文摘要 I Abstract II 致謝 X 目錄 XI 表目錄 XV 圖目錄 XVI 第一章 緒論 1 1.1 前言 1 1.2 研究動機與目的 4 第二章 理論基礎與文獻回顧 6 2.1 碳纖維之結構與特性 6 2.1.1 定義與微觀結構 6 2.1.2 力學性能與影響因素 7 2.1.3 複合材料之增強機制 7 2.1.4 基體材料特性對回收之挑戰 8 2.2 環氧樹脂之結構與降解機制 9 2.2.1 化學結構與固化反應 9 2.2.2 三維網狀結構與交聯密度 9 2.2.3 降解原理:關鍵化學鍵斷裂 10 2.2.4 溶劑溶脹之輔助機制 10 2.2.5 碳纖維結構之保護 11 2.3 機械回收法 12 2.3.1 基本原理 12 2.3.2 技術侷限 12 2.3.3 再生產物之應用場景 12 2.4 熱回收法 13 2.4.1 流化床法 13 2.4.2 氣體熱解法 13 2.4.3 微波熱解法 13 2.5 化學回收法 15 2.5.1 低溫常壓溶劑溶解法 15 2.5.2 乙二醇 (EG) 之應用優勢 16 2.5.3 氧化劑之作用機制 16 2.5.4 金屬氯化物與芬頓試劑催化效應 17 2.5.5 高溫高壓溶劑溶解法之比較 18 2.6 固化環氧樹脂溶脹預處理技術 19 2.6.1 溶脹原理與協同效應 19 2.6.2 DMAC作為溶脹劑之優越性 19 第三章 實驗方法與步驟 21 3.1 實驗材料 21 3.1.1 實驗樣品 21 3.1.2 實驗藥品 21 3.2 研究架構 23 3.3 研究流程 24 3.3.1 樣品前處理 24 3.3.2 原材料性質分析 24 3.3.3 高溫熱處理實驗 24 3.3.4 兩階段化學回收 26 3.3.5 不同反應設備與氧化系統比較實驗 29 3.4 實驗設備與儀器 31 3.4.1 反應裝置 31 3.4.2 分析儀器 33 第四章 結果與討論 36 4.1 原材料特性分析 36 4.1.1 XRF元素分析 36 4.1.2 TGA分析 37 4.1.3 FTIR分析 38 4.1.4 SEM分析 39 4.2 熱處理結果分析 41 4.2.1 TGA分析 41 4.2.2 樹脂降解率與碳纖維保留率 42 4.2.3 FTIR分析 44 4.2.4 SEM分析 45 4.3 兩階段化學回收結果 48 4.3.1 DMAC溶脹結果 48 4.3.2 氧化降解結果 53 4.4 不同反應系統之驗證與比較 59 4.4.1 樹脂降解率比較 59 4.4.2 TGA分析 61 4.4.3 FTIR分析 63 4.5 各回收方法之綜合比較與討論 66 第五章 結論 68 5.1 結論 68 5.2 建議 70 參考文獻 71 附錄A 77

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