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研究生: 魚孝宏
Yu, Hsiao-Hung
論文名稱: 基於軟磁3D列印之充磁座設計及其磁性齒輪之應用
Magnetization Fixture Design of Magnetic Gear Using Soft Magnetic 3D Printing
指導教授: 蔡明祺
Tsai, Mi-Ching
共同指導教授: 黃柏維
Huang, Po-Wei
學位類別: 碩士
Master
系所名稱: 電機資訊學院 - 電機工程學系
Department of Electrical Engineering
論文出版年: 2020
畢業學年度: 108
語文別: 中文
論文頁數: 56
中文關鍵詞: 同心式磁性齒輪充磁座設計軟磁3D列印偏斜內縮充磁座
外文關鍵詞: coaxial magnetic gear, design of magnetization fixture, soft magnetic 3D printing, skew indentation magnetization fixture
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  • 齒輪傳動系統在工業上已被廣泛的使用,因機械齒輪具有成本低及扭矩傳遞大的特性,然而產業對傳動系統之精密度及維修保養的要求日益提升。本文利用同心式磁性齒輪磁性非接觸式傳動之特性改善現有接觸式車窗傳動系統的缺點,是天生具有過載保護功能,無須保護電路及可達自我防夾之安全性設計,減少損耗及維修保養次數之優勢。
    本文探討可一體式磁環充磁,具有極異方特性及偏斜磁極,且應用軟磁3D列印技術,列印新構型充磁座樣本,製作充磁耗能低的斜槽充磁座,以相同充磁電流匝數條件下,新構型充磁座充磁產生之磁通密度較傳統矽鋼片充磁座高出53%,最終將充磁後之磁環應用於同心式磁性齒輪,達到可降低36%頓轉扭矩之設計,並以實作結果進行驗證

    Gear transmission system has been widely used in industry for its mechanical gears possessing the characteristics of low cost and large torque transmission. However, the industry's requirements on the precision and maintenance of the transmission system are increasing day by day.
    This research investigated the integrated magnetic ring that could be magnetized, had the characteristics of polar anisotropy and skewed magnetic poles, and manufac-tured based on soft magnetic 3D printing technology. A new configurated sample of a skewed magnetization fixture is formed by 3D printing, which is featured with low magnetizing energy consumption. Under the condition of the same number of magnet-izing current turns, after magnetizing, the magnetic flux density of the new configur-ated magnetization fixture was 53% higher than that of the traditional silicon steel sheet one. Then, the magnetized magnetic ring was applied to the concentric magnetic gear to achieve a design that could reduce the torque by 36%, and finally the proposed design was further verified with experimental results

    中文摘要 I Abstract II 誌謝 XIV 目錄 XVI 表目錄 XVIII 圖目錄 XIX 符號表 XXII 第一章 緒論 1 1.1 研究動機與目的 1 1.2 論文架構 4 第二章 文獻回顧 5 2.1 同心式磁性齒輪特性分析 5 2.1.1 同心式磁性齒輪工作原理 5 2.1.2 同心式磁性齒輪特性分析 5 2.2 充磁座設計 10 2.2.1 充磁能量計算 10 2.2.2 充磁座材料特性分析 12 第三章 同心式磁性齒輪設計 17 3.1 載具規格選定與減速比 18 3.2 極對數挑選 19 3.2.1 同心磁性齒輪特性 19 3.2.2 磁裝載設計 19 3.3 磁鐵偏斜角度最佳化設計 19 3.4 FEA磁性齒輪模擬 22 第四章 充磁座設計 25 4.1. 充磁座設計流程 25 4.1.1 充磁座線徑選擇 26 4.2. 充磁座磁路分析 27 4.2.1 充磁座槽數設計 27 4.2.2 充磁座電阻計算 29 4.2.3 充磁座電感計算 30 4.3. 充磁座材料分析 32 4.4. 充磁裝置匹配設計 34 4.5. FEA模擬斜槽內縮之充磁座 36 4.5.1 斜槽內縮之充磁座設計 36 4.5.2 模擬分析斜槽內縮充磁座 38 第五章 同心式磁性齒輪充磁座與實作驗證 41 5.1 充磁座實作 41 5.1.1 充磁座製作 41 5.1.2 量測實驗平台建立 43 5.1.3 磁環表面磁通量測驗證 45 5.1.4 充磁座匹配設計驗證 47 5.2 同心式磁性齒輪實作 49 5.2.1 同心式磁性齒輪製作 49 5.2.2 同心式磁性齒輪性能驗證 50 5.2.3 小結 52 第六章 結論與未來建議 53 參考文獻 54

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