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研究生: 張哲源
Chang, Che-Yuan
論文名稱: 以尿素-硝酸鋇沈澱之碳酸鋇披覆於二氧化鈦以合成鈦酸鋇之研究
Synthesis of BaTiO3 via Coating TiO2 with BaCO3 Precipitates from Ba(NO3)2-Urea Solution
指導教授: 黃啟原
Huang, Chi-Yuen
學位類別: 碩士
Master
系所名稱: 工學院 - 資源工程學系
Department of Resources Engineering
論文出版年: 2007
畢業學年度: 95
語文別: 中文
論文頁數: 97
中文關鍵詞: 鈦酸鋇尿素硝酸鋇粉體合成
外文關鍵詞: synthesis, coating, core shell, MLCC
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  • 近年來鈦酸鋇粉體之合成隨著基層陶瓷電容器 (MLCC) 之蓬勃發展變得愈來愈重要,合成出小粒徑之鈦酸鋇粉體,更是許多研究的目標;以傳統固相反應法合成的粉體,在純度、均勻性及粒徑分佈上皆不如化學法,但在成本考量上,固相反應法仍具有其優勢。因此,本研究乃希望透過改善固相反應法原料混合不均的缺點,以化學法將碳酸鋇披覆在二氧化鈦表面,亦期望因兩者擴散距離的縮短,可於較低的煅燒溫度下,合成出鈦酸鋇粉體。本研究之結果顯示,過量尿素之添加 ([urea]/[cation] ratio = 30) 有助於提高碳酸鋇之生成率;由TEM、FTIR及TEM電子繞射圖譜之結果可知,尿素及硝酸鋇的反應物為碳酸鋇,此外,反應生成之碳酸鋇粒徑極小 (約30 nm) ,並可批覆於二氧化鈦表面。將反應後之粉體於不同煅燒溫度下進行熱處理,最終可在1000oC持溫1小時之煅燒條件下,獲得單一相之鈦酸鋇粉體。藉由XRD及Raman光譜分析之結果,合成出之鈦酸鋇為正方晶相 (tetragonal) 之結晶結構,tetragonality為1.0053。

    Barium titanate finds extensive application in the electronic industry, particularly in multilayer ceramic capacitors (MLCCs). The fabrication of very thin (<1 um) dielectric layers applied for the next-generation MLCC will require BaTiO3 with sub-micron or even nano-scale particle. The powder synthesized by conventional solid-state reaction normally has lower barium to titanium homogeneity and usually needs high calcination temperature and strong milling procedure afterwards. That makes the solid-state powder has relative lower purity and wider particle size distribution than that of the chemical-route powders. To improve the homogeneity of barium and titanium in solid-state reaction, urea and Ba(NO3)2 are used as the starting materials, they are expected to react and form the Ba-compound and precipitate onto the TiO2 surface, forming the so called core-shell structure. That will shorten the diffusion distance during calcination and make the formation of BaTiO3 at relatively lower temperature become possible. The experimental results show that the nano scale Ba-compound (~30 nm) can be obtained and effectively coated on TiO2 surface. The TEM, FTIR and TEM diffraction pattern reveal that this Ba-compound is BaCO3. The yield rate of BaCO3 can be up to 97% when the reaction is performed at [urea]/[cation] ratio of 30, under the condition of 90oC/36h. After 1000oC/1h calcination, the single-phase BaTiO3 can be obtained. The Raman spectra and XRD pattern demonstrate that the crystal structure of the obtained BaTiO3 powder is tetragonal phase and the tetragonality is 1.0053.

    中文摘要………………………………………………………………I 英文摘要………………………………………………………………II 誌謝……………………………………………………………………Ⅲ 總目錄…………………………………………………………………Ⅳ 表目錄…………………………………………………………………Ⅵ 圖目錄…………………………………………………………………Ⅶ 第一章 緒論…………………………………………………………… 1 1-1 前言…………………………………………………………………1 1-2 研究目的……………………………………………………………4 第二章 理論基礎與相關文獻回顧…………………………………… 7 2-1 鈦酸鋇之晶體結構及其性質………………………………………7 2-2 鈦酸鋇粉體之合成…………………………………………………9 2-2-1 固相反應法 (搭配奈米級起始粉體)………………………10 2-2-2 草酸塩共沈澱法……………………………………………… 11 2-2-3 溶膠-凝膠法……………………………………………………12 2-2-4 水熱法………………………………………………………… 13 2-3 鈦酸鋇生成機制………………………………………………… 15 2-4 以core shell 方式合成粉體之理論與技術……………………20 2-4-1 Core shell 合成理論…………………………………………20 2-4-2 成核機制……………………………………………………… 21 2-4-3 以二氧化鈦 (core) 、硝酸鋇、尿素 (沈澱劑) 合成鈦酸鋇粉體…………………………………………………………………… 25 第三章 實驗方法及步驟………………………………………………43 3-1 實驗概念………………………………………………………… 43 3-2 起始原料………………………………………………………… 43 3-3 實驗流程………………………………………………………… 43 3-3-1 二氧化鈦懸浮液的製備……………………………………… 44 3-3-2 硝酸鋇與尿素水溶液的製備………………………………… 44 3-3-3 混合二氧化鈦懸浮液與尿素及硝酸鋇進行反應…………… 45 3-4 特性分析………………………………………………………… 45 3-4-1 表面電位量測………………………………………………… 45 3-4-2 相鑑定………………………………………………………… 46 3-4-3 傅立葉轉換紅外線光譜儀分析……………………………… 46 3-4-4 穿透式電子顯微鏡及電子選區繞射圖譜…………………… 47 3-4-5 感應耦合電漿質譜儀量測 (ICP-Mass)………………………47 3-4-6 粉末之DTA/TGA 分析………………………………………… 47 3-4-7 鈦酸鋇粉體之拉曼分析……………………………………… 48 第四章 結果與討論……………………………………………………57 4-1 製程參數………………………………………………………… 57 4-1-1 尿素添加量與產率之關係…………………………………… 57 4-1-2 反應時間與產率之關係……………………………………… 58 4-2 反應生成物之組成及披覆狀態………………………………… 60 4-2-1 反應生成物之相鑑定………………………………………… 60 4-2-2 反應後粉體型態的觀察及反應生成物之披覆狀態………… 63 4-3 熱處理結果與鈦酸鋇粉體特性分析…………………………… 66 4-3-1 熱處理結果及相鑑定分析…………………………………… 66 4-3-2 鈦酸鋇粉體特性分析………………………………………… 67 第五章 結論……………………………………………………………93 參考文獻……………………………………………………………… 94

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