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研究生: 蘇政穎
Su, Jen-Ying
論文名稱: 永磁無刷輪轂馬達快速特性檢測系統
Design of Fast Characteristics Measurement System for Permanent-Magnet Brushless Hub Motors
指導教授: 蔡明祺
Tsai, Mi-Chi
共同指導教授: 謝旻甫
Hsieh, Min-Fu
學位類別: 碩士
Master
系所名稱: 電機資訊學院 - 電機工程學系
Department of Electrical Engineering
論文出版年: 2017
畢業學年度: 105
語文別: 中文
論文頁數: 44
中文關鍵詞: 馬達線上檢測加速度法馬達快速檢測系統
外文關鍵詞: Motors online testing, Acceleration method, Motors fast characteristics test
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  • 永磁馬達在工業發展上佔據相當大成分的貢獻,不論在工業界亦或學術界都大量地使用永磁馬達做為動力來源,這顯現永磁馬達的檢驗相當重要,現行的檢驗方法早已不敷使用。本文秉持著工業4.0的精神,不再使用傳統的量測方式來進行生產線上的檢驗技術,透過永磁馬達系統模型的建立,提供一種生產線上永磁馬達全檢估測系統,可讓檢驗者快速求得馬達的反電動勢常數、轉矩常數、黏滯係數、轉子慣量以及馬達性曲線(T-N Curve),藉此達到生產線上的馬達品質管制。
    根據IEEE標準馬達特性加速度量測法,當馬達不外加慣量盤量測T-N曲線時,易受到電流暫態影響,嚴重降低馬達特性曲線量測的精準度,為了提升使用者的方便性及量測精準度,本文提出不需外接慣量盤的線上永磁馬達全檢估測系統,可快速獲得馬達檢測時所需的重要參數,並透過統計學上的GR&R分析,進而更能輕易地使用在生產線上、增加馬達生產的產能、提升馬達的良率以及減少馬達出廠之後失效的可能。
    本文使用LabVIEW為介面,並以Maxwell電磁模擬軟體分析馬達無外加負載啟動的轉矩輸出曲線,進而提出新的轉矩估測方法,可以用在生產線上快速全檢、精準且低成本。

    PM motors play a great role in the industrial applications because of their outstanding efficiency and convenience. However, the tremendous production activities cause the difficulty of checking the quality of all products in production lines. Concerning PM motors, the characteristic measurements of permanent magnet motors such as torque-speed, power, and efficiency are essential during manufacturing. Especially for the torque-speed curve, which normal measuring approach is time consuming and may not be easy to be applied on on-line product quality control. This paper presents a novel method for obtaining torque-speed curve, which is based on the previous self-developed method that can measure the moment of inertia without using external mechanical connection. That is to say, it is capable to rapidly retrieve the torque-speed characteristics of PM motors. This paper successfully resolves the incorrectness in measurement that is resulted from the inductance of coils prevent motor to output torque at each speed that PM motors may originally able to do on the dynamometer equipment. This approach enables the output torque of PM motors without any loading to perform the same with PM motors tested with dynamometer equipment.

    中文摘要 I Abstract II 致謝 IX 目錄 X 表目錄 XII 圖目錄 XIII 符號表 XV 第一章 緒論 1 1.1 前言 1 1.2 研究動機與背景 2 1.3論文架構 3 1.4 文獻回顧 3 1.4.1量測輸出法 6 1.4.2加速度法 7 1.4.3輸入法 8 1.4.4直接量測法 9 第二章 馬達參數量測法 11 2.1反電動勢常數估測 12 2.2馬達轉動慣量參數估測 14 2.3馬達黏滯係數估測 17 2.4馬達雜散損失轉矩估測 18 第三章 馬達特性曲線量測方法改良及模擬驗證 19 3.1暫態無載啟動轉矩輸出 21 3.2具有初速度的馬達無載啟動模擬 23 第四章 實驗設備與實驗結果 25 4.1實驗設備介紹 25 4.2 反電動勢常數驗證 30 4.3 轉矩輸出特性驗證 35 第五章 結論與未來研究建議 40 5.1 結論 40 5.2 未來研究與建議 40 參考文獻 42

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