| 研究生: |
曾煥捷 Tseng, Huan-Chieh |
|---|---|
| 論文名稱: |
限制理論於印刷電路板生產排程之運用-以E公司為例 The Application of TOC on Production-Scheduling of PCB Industry – A Case Study of E Company |
| 指導教授: |
陳澤生
Chen, Tse-Sheng |
| 學位類別: |
碩士 Master |
| 系所名稱: |
工學院 - 工程管理碩士在職專班 Engineering Management Graduate Program(on-the-job class) |
| 論文出版年: | 2010 |
| 畢業學年度: | 98 |
| 語文別: | 中文 |
| 論文頁數: | 87 |
| 中文關鍵詞: | 印刷電路板 、限制理論 、生產排程 、鼓–緩衝–繩 |
| 外文關鍵詞: | Printed Circuit Board, Theory of Constrains, Production Scheduling, Drum-Buffer-Rope |
| 相關次數: | 點閱:201 下載:12 |
| 分享至: |
| 查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報 |
印刷電路板 (Printed Circuit Board, PCB) 在電子產業供應鏈中屬於不可或缺的一環,因其功能主要在於提供電子零組件安裝與互連時的主要支撐體,而在經歷 2008 年的金融海嘯風暴後,使得產業外在環境產生劇烈之變化,因此為了企業的永續發展,各同業無不以符合客戶需求標準 (品質、交期…等) 當作營運之最高準則,而在這個準則下,如何發揮工廠的最高效率進而降低成本成為首要之課題。
本研究嘗試以限制理論 (Theory of Constrains, TOC) 為基礎,並以最大產出為績效指標,再搭配上印刷電路板廠作為實例來進行生產排程之實驗研究,本研究在實驗階段一是以限制理論之「鼓–緩衝–繩」(Drum-Buffer-Rope, DBR) 排程規則來針對某印刷電路板廠作改良,修改其生產排程派工之順序,並與其目前現行之 EDD 排程規則來作為比較,而實驗階段二則是以限制理論如何持續改善為概念如何繼續提昇系統效能來進行分析研究。
經過本研究之實驗證實 DBR 排程規則其模擬結果,不管在完成時間、平均流程間及限制產能資源工作佔之稼動比率…等績效指標均優於 EDD 排程規則,進而增加 PCB 廠之有效產出,並藉由實驗結果提出相關結論與建議,以提供 PCB 廠於生產排程作業時、日後擴建產能或是建置新廠時之參考。
Printed Circuit Board (PCB) plays an essential role in the electronic industry supply chain, since it functions as the major support in the installment and mutual connections between electronic components. After the global financial crisis that hit the world in 2008, the external industry environment has been became fierce change. All of electronic industries faced to pay more attention to the customer requirement standards for their future operation of sustainability, such as product quality and delivery date. Under the criterion, the issues of how to trigger the most efficiency of factories with the lower production cost comes into the first priority.
The Theory Of Constrains (TOC) was tried to apply to simulate a maximum output for the production performance target in an electronic factory. The selected E Company with producing PCB components is a case study. The experimental researches were run for various production schedules. Firstly, the Drum-Buffer- Rope (DBR) scheduling was used to improve the current scheduling. A comparision result was also obtained with the existing Earliest Due Date (EDD) scheduling. Secondly, we used the TOC to analyze how the production system performance can be improved and promoted for the case study.
It was clarified from the results of the simulation experiment in the study. We found that the DBR scheduling is better than the EDD scheduling on the dimensions of completion time, average flow time and overall equipment effectiveness. The conclusions can be referred to the PCB industries in their production scheduling, capacity enlargement as well as the new plants establishment in the future.
1. Allahverdi, A. & Mittenthal, J., “Scheduling On M parallel machines subject to random breakdowns to minimize expected mean flow time”, Naval Research Logistic, 41(5), 1994
2. Chase, R.B., Aquilano, N.J. & Jacobs, F.R., “Production and Operations Management-manufacturing and service (8th Edition)”, McGraw-Hill Company, New York, 1998.
3. Kim, Y. et al., “Search heuristics for a flow shop scheduling problem in a printed circuit board assembly process,” European Journal of Operational Research, Vol. 91, 1996.
4. Lambert, Serge, Cyr Bernard, Abdul Nour Georges, Drolet Jocelyn, “Comparsion Study of Scheduling Rules and Set-up Policies for a SMT Production Lin”, Computers & Industrial Engineering, 1997.
5. Leung, J.Y.T., Li, H., Pinedo, M.L. & Zhang, J., “Minimizing total weighted completion time when scheduling order in a flexible environment with uniform machines, Information Processing Letters”, 103(3), 2007
6. Lin, F. and Shaw, M.J., “Scheduling printed circuit board production systems using the two-level scheduling approach,” Journal of Manufacturing Systems, Vol.16, 1997.
7. Lim, J.M., “A genetic algorithm for a single hoist scheduling in the printed-circuit-board electroplating line,” Computers & Industrial Engineering, Vol.33, 1997.
8. Pinedo, M.L., “Scheduling:Theory, Algorithms, and Systems (3rd Edition)”, Springer, New York, 2008
9. Ruiz-Torres, A.J., Lopez, F.J. & Ho, J.C., “Scheduling uniform parallel machines subject to a secondary resource to minimize the number of today jobs, European Journal of Operational Research”, 179(2), 2007
10. Shakhlevich, N.V. & Strusevich, V.A., “Preemptive scheduling on uniform parallel machines with controllable job process time, Algorithmic”, 51(4), 2008
11. 王立志,「系統化運籌與供應鏈管理」,滄海書局,台中市,1999
12. 王彥文,「印刷電路板鑽孔作業生產排程之研究」,私立元智大學碩士論文,2001
13. 王相弼,「DBR模式在記憶體晶圓針測廠之應用」,國立交通大學碩士論文,2007
14. 王銘祿,「限制理論之有效產出運用於成本管制之探討」,私立逢甲大學碩士論文,2006
15. 吳玉琦,「先進規劃與排程系統應用於印刷電路板產業之研究」,私立東海大學碩士論文,2004
16. 吳鴻輝、李榮貴,「限制驅導式現場排程與管理技術」,二版,全華科技圖書股份有限公司,台北縣,2007
17. 呂泰福,「應用拉式供應鏈管理降低面板庫存之研究 -以HannStar公司為例」,國立成功大學碩士論文,2008
18. 李榮貴、張盛鴻,「TOC 限制理論 - 從有限走到無限」,中國生產力中心,2005
19. 汪家平,「以限制理論為基礎建構安防產業知識缺口診斷程序」,國立臺灣科技大學碩士論文,2008
20. 林定皓,「多層與高密度電路板全覽」,亞洲智識科技有限公司,桃園市,2002
21. 林定皓,「印刷電路板概論‧養成篇」,台灣電路板協會,桃園市,2005
22. 徐烈昭,「應用塔布搜尋法於非等效平行機台之研究-以PCB鑽孔為例」,私立元智大學碩士論文,2001
23. 高德拉特 (Eliyahu Goldratt),齊若蘭譯,「目標 - 簡單而有效的常識管理」,天下文化,2002
24. 張喬齡,「TOC 式扣件生產系統之模擬實例研究」,國立成功大學碩士論文,2004
25. 郭建男,「基因演算法應用於面板產業 Cell 製程後段排程之研究 – 以 H 公司為例」,國立成功大學碩士論文,2009
26. 陳嶽漢,「TOC式煉鋼生產系統模擬實例研究」,國立成功大學碩士論文,2009
27. 曾盈慈,「利用數學規劃及啟發式演算法求解等效平行機台之排程規劃研究」,國立成功大學碩士論文,2009
28. 湯璟聖,「動態彈性平行機群排程的探討」,私立中原大學碩士論文,2003
29. 黃萱懿,「印刷電路板工廠現場排程之研究」,國立政治大學碩士論文,2003
30. 工研院,http://ieknet.itri.org.tw/,2010/03
31. 鼎誠資訊股份有限公司,http://www.digichain.com.tw/,2010/03