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研究生: 陳冠廷
Chen, Guan-Ting
論文名稱: 奈米壓印微影製程作為實現亞微米級蜂巢狀準多孔式電極之途徑—應用於背接觸式鈣鈦礦太陽能電池
Nanoimprint Lithography as a Pathway toward Submicron-Scale Honeycomb Quasi-Porous Electrode for Back-Contact Perovskite Solar Cells
指導教授: 林俊宏
Lin, Chun-Hung
學位類別: 碩士
Master
系所名稱: 理學院 - 光電科學與工程學系
Department of Photonics
論文出版年: 2025
畢業學年度: 114
語文別: 中文
論文頁數: 196
中文關鍵詞: 背接觸式鈣鈦礦太陽能電池奈米壓印微影技術蜂巢狀多孔電極鹵化物鈣鈦礦有機絕緣層氧化錫
外文關鍵詞: Back-contact perovskite solar cells, Nanoimprint lithography, Honeycomb quasi-porous electrodes, Halide perovskite, Organic insulating layer, Tin oxide (SnO2)
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  • 鈣鈦礦太陽能電池(Perovskite solar cells, PSCs)憑藉其高光電轉換效率(Power conversion efficiency, PCE)與低成本製程,近年來受到廣泛關注。然而,傳統使用的疊層式三明治結構中,入射光在到達吸光層前,須依次通過玻璃基板、透明導電層及載子傳輸層,導致不可避免的光學損耗。背接觸式鈣鈦礦太陽能電池(Back-contact perovskite solar cells, BC-PSCs)將所有電極與載子傳輸層配置於吸光層下方,使鈣鈦礦層成為入光面,可有效降低光學損耗。
    本研究提出以奈米壓印微影技術(Nanoimprint lithography, NIL)結合反應式離子蝕刻(Reactive ion etching, RIE)製程,製作亞微米等級 (Submircon scale)的蜂巢狀準多孔電極(Honeycomb quasi-porous electrode, HQPE),以縮小背接觸的電極寬度與間距,使其與鈣鈦礦層的載子擴散長度匹配,期望能提升載子收集效率。奈米壓印具備高解析度、低成本與高重現性,搭配自上而下的蝕刻策略能避免舉離不完全問題並確保背接觸電極結構的完整性。此外,採用 SU-8 有機絕緣層能有效隔絕上下電極,避免電極接觸造成電池短路。研究重點聚焦於壓印與蝕刻等製程參數的優化,並考量電子傳輸層品質會影響載子萃取,同時探討以濺鍍(Sputtering)與原子層沉積(Atomic layer deposition, ALD)兩種製程方式所製備氧化錫(SnO2)電子傳輸層,首先調控沉積參數來優化n-i-p三明治結構元件的光伏性能,再進一步應用至背接觸式鈣鈦礦太陽能電池。
    研究結果顯示,本研究所建立之奈米壓印技術結合反應式離子蝕刻製程可成功製作背接觸式電極結構,展現出優異的製程穩定性與再現性,未來可在此基礎上進一步針對背接觸太陽能電池的結構設計、載子行為與光伏特性進行更深入的分析與研究。

    Perovskite solar cells (PSCs) have garnered significant attention in recent years for their high power conversion efficiency (PCE) and cost-effective fabrication processes. However, in conventional sandwich-type architectures, incident light must traverse the glass substrate, transparent conductive oxide (TCO) layer, and charge transport layers before reaching the perovskite absorber, resulting in inevitable optical losses. Back-contact perovskite solar cells (BC-PSCs) address this issue by positioning all electrodes and charge transport layers beneath the perovskite layer, enabling direct illumination of the absorber and effectively minimizing optical loss. Despite this structural advantage, the PCE of BC-PSCs remains substantially lower than that of conventional devices. In most reported BC-PSCs, the BC-electrode linewidth and spacing are in the micrometer (μm) range—significantly larger than the carrier diffusion length in the perovskite layer—leading to pronounced carrier recombination and limiting device photovoltaic performance.
    In this work, nanoimprint lithography (NIL) combined with a plasma etching process was employed to fabricate submicron-scale honeycomb quasi-porous electrodes (HQPEs) in the BC-PSCs for improved carrier collection efficiency. This top-down patterning strategy achieves highly uniform and reproducible BC-electrode, effectively mitigating lift-off failures, and maintaining the integrity of BC-electrode. The fabricated back-contact device achieved a PCE of 1.2%, preliminarily demonstrating the feasibility of the proposed fabrication process.

    摘要 i 致謝 xxi 目錄 xxiv 圖目錄 xxix 表目錄 xli 第一章 緒論 1 1.1 前言 1 1.2 太陽能電池演進與發展 1 1.2.1. 第一代太陽能電池(Silicon) 3 1.2.2. 第二代太陽能電池(Thin Film) 4 1.2.3. 第三代太陽能電池(New Concept) 5 1.3 研究動機 8 1.4 論文架構 12 第二章 文獻回顧與理論原理 13 2.1 有機無機混成鈣鈦礦太陽能電池發展 13 2.2 背接觸式鈣鈦礦太陽能電池 18 2.2.1. 共平面(Coplanar)背接觸式鈣鈦礦太陽能電池 20 2.2.2. 非共平面(Non-Coplanar)背接觸式鈣鈦礦太陽能電池 30 2.3 太陽能電池基本原理 58 2.3.1. 太陽光的光譜輻照度與空氣質量 58 2.3.2. Shockley-Queisser Limit (SQ Limit) 59 2.3.3. 太陽能電池元件量測 60 2.4 奈米壓印微影技術 65 第三章 研究方法 67 3.1 實驗材料與儀器 67 3.2 各式模具製作 71 3.2.1. 矽母模具製作 71 3.2.2. 全氟聚醚(PFPE)軟式模具製作 75 3.3 藥品配製 76 3.3.1. SU-8溶液配製 76 3.3.2. PMMA溶液配製 76 3.3.3. 鈣鈦礦溶液配製 77 3.3.4. Spiro-OMeTAD溶液配製 78 3.4 蜂巢狀準多孔式背接觸鈣鈦礦太陽能電池製作流程 79 3.4.1. ITO基板蝕刻 79 3.4.2. 沉積SnO2電子傳輸層 79 3.4.3. 旋塗SU-8絕緣層 80 3.4.4. 熱壓式奈米壓印 81 3.4.5. 多孔電極製備 82 3.4.6. 蝕刻SU-8絕緣層 83 3.4.7. 旋塗三陽離子鈣鈦礦 84 3.5 氧化錫/鈣鈦礦n-i-p結構元件製作流程 85 3.5.1. ITO基板蝕刻 85 3.5.2. 電子傳輸層製備 85 3.5.3. 旋塗三陽離子鈣鈦礦 86 3.5.4. 旋塗Spiro-OMeTAD電洞傳輸層 86 3.5.5. 蒸鍍電極 86 3.6 製程與分析儀器 87 3.6.1. 高真空蒸鍍系統 87 3.6.2. 高真空濺鍍系統 88 3.6.3. 電感耦合電漿反應式離子蝕刻(Inductively Coupled Plasma-Reactive Ion Etching, ICP-RIE) 88 3.6.4. 原子層沉積系統(Atomic Layer Deposition, ALD) 89 3.6.5. 掃描式電子顯微鏡(Scanning Electron Microscope, SEM) 90 3.6.6. J-V特性曲線與外部量子轉換效率(IPCE) 90 第四章 實驗結果與討論 92 4.1 以奈米壓印製作蜂巢狀準多孔式電極結果分析 92 4.1.1. 圖案壓印結果 92 4.1.2. PMMA殘餘層蝕刻結果 96 4.1.3. 蒸鍍電極與舉離結果 97 4.1.4. RIE蝕刻SU-8絕緣層結果分析 99 4.2 電阻量測分析 104 4.2.1. SU-8絕緣層特性分析 105 4.2.2. 多孔電極之電阻表現 109 4.3 SnO2作為n-i-p結構元件的電子傳輸層結果分析 113 4.3.1. 利用濺鍍方式製備SnO2薄膜 113 4.3.2. 利用原子層沉積製備SnO2薄膜 119 4.4 背接觸鈣鈦礦太陽能電池的光伏分析 127 4.4.1. 鈣鈦礦於奈米結構中的填充對元件之影響 127 4.4.2. 不同SnO2電子傳輸層製備方式對BC-PSC元件之影響 138 第五章 結論與展望 142 第六章 參考文獻 145

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