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研究生: 劉竣銘
Liu, Chun-Ming
論文名稱: 雷射-電弧混合焊接參數對316L不鏽鋼氫脆行為之影響
Influence of Laser-Arc Hybrid Welding Parameters on Hydrogen Embrittlement Behavior of 316L stainless steel
指導教授: 郭瑞昭
Kuo, Jui-Chao
學位類別: 碩士
Master
系所名稱: 工學院 - 材料科學及工程學系
Department of Materials Science and Engineering
論文出版年: 2026
畢業學年度: 114
語文別: 中文
論文頁數: 147
中文關鍵詞: SUS316L不鏽鋼雷射電弧混合焊接慢速拉伸測試氫脆
外文關鍵詞: SUS316L stainless steel, Laser-Arc Hybrid Welding, Slow-strain rate test, Hydrogen Embrittlement
相關次數: 點閱:3下載:0
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  • 近年來,各國政府積極發展再生能源,以達成淨零碳排之目標。其中,氫能源被視為最具發展潛力的能源之一,因此加氫站之建設亦日益普及。然而,由於加氫站管路設計複雜,管路間多以焊接方式進行材料接合。已有眾多研究指出,焊接過程中會瞬間導入大量熱能,使材料快速熔化並迅速凝固以完成接合;此過程將導致材料內部顯微組織產生劇烈變化,例如晶粒成長、相變化及殘留應力導入等。上述變化可能使尺寸極小的氫原子更容易由焊接區域擴散進入材料內部,並與金屬原子產生交互作用,進而大幅降低材料延展性,導致管路在非預期情況下發生破壞,此現象即稱為氫脆。
    為改善氫脆對材料性能之影響,本研究採用雷射電弧混合焊接技術對316L不鏽鋼進行接合,並利用田口法品質工程設計焊接參數,包括電弧功率、雷射功率及兩熱源之夾角。接著觀察不同參數條件下所對應之顯微組織特徵,包括肥粒鐵含量、肥粒鐵連通度及熱影響區寬度,以建立焊接參數與顯微組織之關聯性。最終,將試片加工為中空試棒,並於材料內部通入200 bar之氮氣及氫氣進行慢速拉伸測試,以評估顯微組織與抗氫脆能力之關聯性。
    研究結果顯示,肥粒鐵含量與肥粒鐵連通度主要受電弧功率控制;相較之下,熱影響區寬度則主要受到雷射功率及參數間交互作用之影響。此外,根據慢速拉伸測試結果及其對應之顯微組織分析可知,當焊接材料具有較高之肥粒鐵含量、肥粒鐵連通度及較寬之熱影響區時,其於氫氣環境中的延伸率與斷面截縮率下降幅度較大,表示材料抵抗氫脆之能力較差。

    Hydrogen energy is a promising low-carbon energy carrier, and welded SUS316L stainless steel pipelines are commonly used in hydrogen-related systems. However, welding can change the microstructure of materials and affect their hydrogen embrittlement resistance. In this study, laser-arc hybrid welding was applied to SUS316L stainless steel, and the effects of MIG power, laser power, and the angle between the two heat sources were investigated using the Taguchi method. The results showed that δ-ferrite content and ferrite connectivity were mainly affected by MIG power, while the heat-affected zone width was mainly influenced by laser power and parameter interactions. Slow strain rate tests under 200 bar nitrogen and hydrogen atmospheres showed that hydrogen caused a decrease in elongation and reduction of area, especially in specimens with higher ferrite content, higher ferrite connectivity, and a wider heat-affected zone. Fracture surface observations also indicated that hydrogen mainly affected the region near the inner wall of the hollow specimen. Overall, higher δ-ferrite content, higher ferrite connectivity, and a wider heat-affected zone reduced the hydrogen embrittlement resistance of welded SUS316L stainless steel.

    中文摘要 I EXTENDED ABSTRACT III 誌謝 XVII 目錄 XIX 圖目錄 XXII 表目錄 XXVIII 第一章 前言 1 第二章 文獻回顧 4 2.1焊接技術概述與焊接區顯微組織演變 4 2.1.1焊接技術概述 4 2.1.2焊接區顯微組織演變 6 2.2氫脆機制 11 2.2.1 氫脆機制簡述 11 2.2.2 氫增強局部塑性效應(HELP) 13 2.2.3 氫增強脫聚效應(HEDE) 17 2.2.4 氫增強局部塑性介導之氫增強脫聚效應(HELP-mediated HEDE) 20 2.3顯微組織對抗氫脆能力之影響 24 2.3.1 肥粒鐵含量與形貌對氫脆行為之影響 24 2.3.2 氫陷阱類型與其作用機制 29 第三章 材料與實驗方法 32 3.1實驗材料 32 3.2雷射電弧混合焊接 32 3.3田口品質工程 35 3.4焊接參數設計 38 3.5試片製備 41 3.6背向散射電子繞射分析 42 3.7拉伸測試 45 3.8 慢速拉伸測試 46 3.9 斷口形貌分析 49 第四章 結果 51 4.1焊道顯微組織分析 51 4.1.1焊道形貌特徵與顯微組織分析 51 4.1.2焊接製程參數對顯微組織之影響 64 4.1.3焊道尺寸及開槽方式對顯微組織之影響 70 4.2焊道之拉伸性質測試 72 4.2.1實心拉伸試片 72 4.2.2壓縮氣氛中空拉伸試片 74 4.3焊道拉伸破壞分析 78 第五章 討論 83 5.1 焊接參數對熱影響區寬度之影響 83 5.2 焊接參數對肥粒鐵之影響 93 5.3 顯微組織對氫致脆化之影響 100 第六章 結論 107 參考文獻 109

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