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研究生: 張凱裕
Zhang, Kai-Yu
論文名稱: 方形、圓形、五邊形 FBAR 元件之研製
Development of Square, Circular, and Pentagon FBAR Devices
指導教授: 李炳鈞
Li, Bing-Jing
學位類別: 碩士
Master
系所名稱: 電機資訊學院 - 電機工程學系
Department of Electrical Engineering
論文出版年: 2024
畢業學年度: 112
語文別: 中文
論文頁數: 117
中文關鍵詞: 氮化鋁壓電薄膜反應式射頻磁控濺鍍體聲波元件FBARMBVD 模型
外文關鍵詞: AlN piezoelectric thin film, RF magnetron reactive sputter, FBAR
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  • 本研究聚焦於製作和分析包括方形、圓形和五邊形的氮化鋁薄膜體聲波諧振器(FBAR)元件,並對其性能進行詳細比較和探討。這些元件皆採用背向空腔結構,以射頻磁控濺鍍法沉積氮化鋁薄膜作為壓電層,上下電極分別選用白金和鋁。首先,通過驗證氮化鋁薄膜的製程參數,確保其具有高品質的 C 軸優選取向和良好的機電耦合性能。接著,通過光罩設計改變上下電極的幾何形狀,製作不同形狀的 FBAR 元件,並分別測量和分析其頻率響應特性。
    實驗結果顯示,方形 FBAR 元件在機電耦合係數(keff 2)、Q 值和 FOM 值方面表現最佳。方形元件的機電耦合係數達到 7.56%,Q 值和 FOM 值分別為 157.22 和 11.89,顯示其能量傳輸效率最高。然而,方形元件在主諧振頻率周圍存在一定的雜訊。圓形FBAR 元件的 Q 值和 FOM 值最低,分別為 81.1 和 4.36,但其製程良率和抗雜散模態的能力較強。五邊形 FBAR 元件則在雜散模態抑制方面表現良好,Q 值和 FOM 值分別為 128.64 和 9。
    綜合而言,方形 FBAR 元件具優異的機電耦合性能和能量傳輸效率;圓形 FBAR元件具備高穩定性和抗雜訊性能;五邊形 FBAR 元件則在雜散模態抑制方面具備優勢。這些發現為未來 FBAR 元件的設計和製造提供了重要的理論和實驗支持。

    The objective of this study is to examine the fabrication and analysis of aluminum nitride (AlN) thin-film bulk acoustic resonator (FBAR) devices with electrode shapes of square, circular, and pentagonal configurations, and with three distinct areas. Radio frequency (RF) magnetron sputtering was employed to deposit the AlN thin films with a thickness of 0.8 um. Subsequently, the S-parameters were measured using a network analyzer, and an equivalent circuit based on the MBVD model was then established.
    The 22,500 μm² FBAR exhibited resonant characteristics, whereas no such characteristics were observed in the smaller FBARs, including the 8,100 μm² and 4,900 μm² models. The observed resonant characteristics of the three shapes exhibited a resonant frequency within the range of 4.4 GHz to 4.6 GHz, with an insertion loss of approximately 11.4 dB to 11.7 dB. Therefore the shapes of the FBAR electrodes have a negligible impact on the resonant frequency and insertion loss. However, the square FBAR device demonstrated the most optimal performance, exhibiting the highest electromechanical coupling coefficient (7.56%) and Q-factor (157.22).
    It is probably that the benefits of the pentagonal configuration may only become evident in smaller electrode areas.However, the resonant characteristics of smallarea FBARs were not discernible due to the presence of considerable losses.

    摘要 II 目錄 XII 表目錄 XVI 圖目錄 XVIII 第一章 緒論 1 1-1 背景與研究動機 1 1-2 研究方法與目標 4 第二章 相關理論與研究現況 5 2-1 聲波運動方程式與聲波阻抗 5 2-2 壓電薄膜材料 11 2-2-1 壓電效應 11 2-2-2 壓電方程式 12 2-2-3 氮化鋁壓電薄膜 18 2-3 薄膜體聲波諧振器 22 2-3-1 FBAR元件結構配置 23 2-3-2 FBAR元件工作原理與性能評估 27 2-3-3 Modified BVD Model等校電路 30 2-3-4 元件研究現況 33 第三章 FBAR製程原理 36 3-1 微影製程原理 36 3-1-1 蝕刻法 38 3-1-2 舉離法 39 3-2 薄膜製程原理 41 3-2-1 低壓化學氣相沉積 42 3-2-2 電子束蒸鍍 44 3-2-3 反應式射頻磁控濺鍍 45 3-3 蝕刻製程原理 48 3-3-1 反應式離子蝕刻 49 3-3-2 KOH濕蝕刻於矽基板的應用 50 第四章 研究方法與實驗規劃 52 4-1 FBAR元件結構 52 4-1-1 元件結構 52 4-2 FBAR元件製程 53 4-2-1 晶圓清洗 53 4-2-2 LPCVD雙面沉積氮化矽 54 4-2-3 RIE蝕刻遮罩 55 4-2-4 蒸鍍下電極Pt 55 4-2-5 切割晶圓&清洗試片 55 4-2-6 濺鍍壓電層AlN 56 4-2-7 濺鍍上電極Al 58 4-2-8 KOH蝕刻空腔 59 4-3 量測分析與模擬 60 4-3-1 XRD相鑑定 60 4-3-2 表面粗度儀量測 64 4-3-3 元件頻率響應分析 64 4-3-4 FBAR元件MBVD等校電路模型建立 66 4-4 實驗程序規劃 68 4-4-1 元件光罩設計 68 4-4-2 氮化鋁薄膜參數校準 71 4-4-3 FBAR元件製作與特性量測分析 72 第五章 實驗結果與討論 74 5-1 元件光罩構想與製作 74 5-1-1 FBAR元件光罩設計 74 5-2 元件薄膜製程參數萃取 76 5-2-1 氮化鋁薄膜製程參數驗證 76 5-3 方形、圓形、五邊形之諧振特性分析 78 5-3-1 FBAR元件頻率響應分析 79 5-3-2 FBAR元件MBVD等效模型建立及Q值 82 5-4 FBAR元件與面積之分析 87 5-4-1 FBAR元件頻率響應分析 88 第六章 結論 90 6-1 結論 90 6-2 未來方向 92 參考文獻 94

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