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研究生: 廖國斌
Liao, Guo-Bin
論文名稱: 無槽式無刷馬達之調磁結構設計
Design of Adjustable Magnetic Flux Structures for Slotless Brushless Motor
指導教授: 蔡明祺
Tsai, Mi-Ching
共同指導教授: 吳益彰
Wu, Yi-Chang
學位類別: 碩士
Master
系所名稱: 電機資訊學院 - 電機工程學系
Department of Electrical Engineering
論文出版年: 2018
畢業學年度: 106
語文別: 中文
論文頁數: 80
中文關鍵詞: 無槽式無刷馬達調磁結構聚磁自撐型繞組
外文關鍵詞: slotless brushless motor, adjustable magnetic structure, flux concentrate, self-support winding
相關次數: 點閱:113下載:4
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  • 無槽式無刷馬達具有低頓轉轉矩、高轉速、及小體積的特性,是手持式研磨機常採用 的動力裝置。基於相同體積限制下,透過調節磁通的方式,與磁通對應之繞組結構,可達到更高的轉速。本研究提出三種調磁結構,並分析其電磁特性與磁通調節率,使得磁通得以有效利用,據以提升反電動勢,提升馬達可負載之扭矩,藉由需求扭矩與負載扭矩間差異,提升馬達研磨時之轉速。本研究之實作分兩部份進行,首先針對無槽式無刷馬達之繞組製作一繞線架,驗證所提設計之可行性;其次,採用3D列印技術進行調節磁通之結構製作,運用3D列印於結構設計高自由度的優勢,設計並製作兼具結構強度與調整磁通之原型樣品。最後量測所提改良馬達於相同扭矩下其轉速與效率的實測結果,並與原馬達做性能比較。

    This thesis proposes a slotless brushless motor for a hand-held grinder, due to its advantages such as low cogging torque, high speed, and small volume.
    As the speed of the motor required by the hand-held grinder is high and the volume of the motor limited by the space. This thesis proposes three methods of new motor structure design to adjust the magnetic flux, which consequently increases the motor speed due to the different between the torque of hand-held grinder required and the torque of the improve motor offer.
    The design magnetic flux and analyze is using FEA software. The results show the speed increases when the structure of the motor modified.
    3D printing modeling is used to add new parts to the manufactured the prototype. The experiment shows that the prototype with the new parts have enough structural strength, and it run at high speed.
    The proposed design is verified by comparing with the original design. It is shown that the new structure increases the speed and the efficiency at the same torque.

    中文摘要 I Abstract II 誌謝 XI 目錄 XIII 表目錄 XVI 圖目錄 XVII 符號表 XXII 第一章 緒論 1 1.1 前言 1 1.1.1 無槽式馬達 1 1.1.2 自撐性繞組[1] 2 1.1.3 3D列印介紹 5 1.2 文獻回顧 8 1.3 研究動機與目的 10 1.4 論文架構 12 第二章 永磁無刷馬達原理 14 2.1永磁無刷馬達類型介紹 14 2.2馬達材料 15 2.2.1定轉子 15 2.2.2轉子磁鐵 19 2.2.3定子繞組 21 2.3 馬達特性參數[15] 23 第三章 調磁結構設計 25 3.1調磁結構設計概念 25 3.2 無槽式無刷馬達漏磁與磁通聚集定義 26 3.2.1. 漏磁 26 3.2.2. 聚磁 28 3.3 應用二維等效法與等效磁路法理論建立 29 3.4 調磁結構之設計 34 3.4.1定子側調磁結構 34 3.4.2定子側聚磁齒部設計 36 3.4.3轉子調磁結構 37 第四章 不同調磁結構之電磁特性模擬分析 40 4.1 定子側調磁結構之特性分析 40 4.2 定子側聚磁齒部設計之特性分析 43 4.3 轉子調磁結構之特性分析 48 4.4 錐形調磁結構最佳化設計模擬結果 61 第五章 實作與量測 67 5.1積層製造實現調磁結構 67 5.2自撐型繞組實作 68 5.3無槽式無刷馬達實作 70 5.4實驗架構 71 5.5馬達量測 72 第六章 結論與研究建議 74 6.1 結論 74 6.2 未來研究建議 75 參考文獻 76

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