隨著科技進步，薄膜電晶體液晶顯示器產品日趨普及。客戶對液晶面板的規格尺寸需求也逐漸多樣化，因此各世代面板尺寸導向系列模組化生產，並在規模經濟生產下開始考量其面板服役的生命週期年限。而在薄膜電晶體液晶顯示器產品成本結構中發現「包裝材」的成本比重占產品整體材料的15%，又因產品多樣化與客製化的市場趨勢，導致包裝材開發成本及倉儲成本大幅提升，且自地球能源危機、溫室效應等環境因素變動影響下，為防止包裝材及包裝廢棄物對環境衝擊，歐盟建立包裝及廢包裝的共同法源管理架構，除了產品須從事環境化考量的綠色設計外，產品之包裝更要求綠色包裝減量等生態化設計。
本研究主要運用萃智理論之工程參數、矛盾矩陣、創新法則，利用創新系統性思維方法，將薄膜電晶體液晶顯示器運送保護之閒置包裝材料─「發泡聚丙烯包裝箱」進行預破碎與研磨造粒還原成原料，再依全新原料混合一定比例舊料重新製做成型成新的包裝箱不斷重覆使用，並提升工廠倉庫空間利用率、降低新購包裝箱成本，並可提供未來高端精密面板產品的包裝設計人員，建立綠色包材之生態化設計原則，減少耗損與資源浪費，並降低包裝廢棄物對環境之負荷與環境影響衝擊。

With the development of technology, TFT-LCD products has become more and more popular. End-user need of LCD panel size have gradually become diversified. Therefore, the manufacture seeks modular production of serial panel size and start to consider the panels life cycle under the production of economies of scale. it is found that the cost of "packaging materials" counts for 15% of the overall product materials. Meanwhile, the market trend of product diversification and customization also has led to a significant increase in packaging material development costs and storage costs.
Under the influence of changes in environmental factors such as the global energy crisis and the greenhouse effect, to prevent product packaging and packaging waste from impacting the environment, the European Union has established a common legal source management framework for packaging follow. Not only the green design of products that need to require environmental considerations, but also Product packaging requires ecological design such as green packaging reduction.
This research mainly uses the engineering parameters, contradiction matrix, and innovation rules of TRIZ theory, and to uses innovative systemic thinking methods to design the packing of protect TFT-LCD with the packaging material-foamed polypropylene for weight reduction, recycling, regeneration and recycling.
Considering the life cycle, ecologically designed packaging materials to meet environmentally friendly and reduce environmental impact. To use the innovative method for meeting the contradictory technologies between "environment", "recycling function" and "packaging protection function" and take a practical enterprise example to demonstrate the innovative method that is effectiveness with life cycle assessment methods. The innovative method proposed in this research is to provide future high-end precision panel products, establish ecological design principles for packaging designers reference to design the packing that is green packaging materials, reduce consumption and waste of resources, and reduce the impact of packaging waste on the environment and environmental impact.

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