| 研究生: |
蔡佳惠 Tsai, Chia-Hui |
|---|---|
| 論文名稱: |
運用FMEA與FTA方法改善TFT-LCD Array生產流程缺失-以L公司為例 A Study on Improving the Defects of TFT-LCD Array Process by FMEA and FTA Methods - Case of L Company |
| 指導教授: |
陳澤生
Chen, Tse-Sheng |
| 學位類別: |
碩士 Master |
| 系所名稱: |
工學院 - 工程管理碩士在職專班 Engineering Management Graduate Program(on-the-job class) |
| 論文出版年: | 2023 |
| 畢業學年度: | 111 |
| 語文別: | 中文 |
| 論文頁數: | 97 |
| 中文關鍵詞: | 失效模式與效應分析 、故障樹分析 、薄膜電晶體液晶顯示器 、化學氣相沉積 |
| 外文關鍵詞: | FMEA, FTA, TFT-LCD, CVD |
| 相關次數: | 點閱:121 下載:2 |
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在顯示器面板技術成熟的環境下,為企圖提升生產研發過程中的良率且同時降低生產的成本,我們針對顯示器面板前端製程-Array CVD進行生產過程研究,目的為主要提升生產中的良率並且同時研發出新製程產品。
但為了達到研究目的,由研究者先行分析出生產過程中的潛在失效因子後,接著,同時針對缺失做出建議措施。其中,會針對Mura彙整出經常發生之原因,分別為Array生產過程中玻璃表面殘有髒汙以及絕緣物所表現厚度不均勻現象。
經由所彙整出發生Mura之原因後,使用FTA與FMEA進行失效分析。FTA主要為由上往下分析,幫助使用者判斷出主要缺失的項目;FMEA則主要為由下往上分析,藉由所提到FTA分析出的結果進行風險評估分析,並建立出改善的措施。從改善前後的均勻度可提升達6.44%以及從AOI檢測也可以得知從改善前24%的異常率下降至改善後的0%。有效降低Mura的發生。
This study aims to perform a gap analysis using Fault Tree Analysis (FTA) and Failure Mode and Effects Analysis (FMEA) in production Research and Development (R&D). This is a technologically advanced world. The case objects in this research can be divided into two industries: the semiconductor industry and the display industry. Among these, the research on the display industry will be discussed. Based on the relevant historical data and the problems encountered in the current production, We conduct basic experimental analyses and confirmations. Then carry out research and development for production using actual products. Finally, the feasibility of the experimental design method has been confirmed.
In an environment where the display panel technology is advanced. To improve the yield in the product R&D process and reduce production costs simultaneously. We are researching the production process of Array CVD, which is the front-end process of a display panel. The purpose is not only to improve the production yield rate but also to develop new processed products. To the research objective. The researchers first analyzed potential factors that could contribute to failures in the production process. Perform a thorough analysis of defects and provide recommendations for addressing them. Among them, we will review the common causes of mura. Impurities in the glass and uneven thickness of the insulator can occur during array production.
After the proposed improvements above are effectively implemented. It can be observed from the collected experimental data that the production yield rate has been significantly improved. In this study, the initial analysis will involve basic testing, followed by an analysis of the actual production operation product to ensure the effectiveness of the chosen method.
中文部份
1. 王新義(2019)。運用失效模式與效應分析(FMEA)進行車輛煞車系統之故障診斷。崑山科技大學機械工程系,台南市,台灣。
2. 李耀東(2019)。氮氣氣體純化器系統的失效模式分析及改善對策-以某半導體晶圓廠為例。國立交通大學工學院產業安全與防災學程碩士論文,新竹市,台灣。
3. 林昌雄(2022)。品質絕對要件的思維應用在服務品質上的改善和提升。品質月刊,第58卷,第7期,頁12-15,臺北市,台灣。
4. 胡定遠(2019)。運用Kano與FMEA整合模式探討半導體測試探針卡服務品質-以H公司為例。中華大學碩士論文企業管理學系,新竹市,台灣。
5. 孫榮甫(2022)。應用FMEA於晶圓切割機維修之研究。南臺科技大學工業管理研究所,台南市,台灣。
6. 徐志文與張清波(2022)。探討精實作業環境之品質。品質月刊,第58卷,第6期,頁18-21,臺北市,台灣。
7. 翁田山(2018)。品質4.0:工業4.0的品質進化。品質月刊,第54卷,第3期,頁32-45,臺北市,台灣。
8. 張世文(2021)。應用故障樹分析熱交換器設備水刀清洗作業危害之改善分析。大葉大學管理學院碩士在職專班,彰化縣,台灣。
9. 張緒任(2022)。利用FMEA改善捷運環境監控系統之效率。國立勤益科技大學工業工程與管理系,台中市,台灣。
10. 許家銘(2022)。利用模糊QFD與模糊FMEA於新產品開發之研究–以車用面板為例。國立成功大學工業與資訊管理學系碩士在職專班,台南市,台灣。
11. 郭俊彥(2019)。結合FMEA和FTA應用於廢水處理系統失效風險評估之研究。國立中央大學工業管理研究所碩士論文,桃園市,台灣。
12. 曾俊傑、童超塵與廖乃毅(2008)。運用品質機能展開及失效模式與效應分析建構顧客稽核管理系統。品質學報,第15卷,第5期,頁313-322,台北市,台灣。
13. 曾靖媛(2022)。整合8D與FMEA應用於客訴分析與製程改善-以偏光片為例。國立成功大學工業與資訊管理學系碩士在職專班,台南市,台灣。
14. 黃建智(2011)。應用FMEA及模糊理論之薄膜太陽能模組認證失效分析。國立成功大學工學院工程管理在職專班,台南市,台灣。
15. 黃泰宏(2010)。顧客植基FMEA在電子設備製程之研究。國立成功大學工學院工程管理在職專班,台南市,台灣。
16. 黃崇政(2022)。運用失效模式與效應分析改善電子槍之產品可靠度。國立成功大學工學院工程管理在職專班,台南市,台灣。
17. 黃盟泰(2022)。運用FMEA-MSR 於故障模式分析及改善–以黑鷹直升機發動機金屬屑偵測為例。逢甲大學智能製造與工程管理碩士在職學位學程,台中市,台灣。
18. 詹建緯(2016)。運用8D程序和FMEA於產品改善之個案研究-以FA公司為例。國立高雄應用科技大學工業工程與管理系碩士班,高雄市,台灣。
英文部份
1. Barends, D. M., Oldenhof, M. T., Vredenbregt, M. J., & Nauta, M. J. (2012). Risk analysis of analytical validations by probabilistic modification of FMEA. Journal of pharmaceutical and biomedical analysis, 64, pp.82-86, US.
2. Cristea, G., & Constantinescu, D. M. (2017). A comparative critical study between FMEA and FTA risk analysis methods. IOP Conference Series: Materials Science and Engineering 2017. 252(1), pp. 012046, Europe.
3. Febriana, T. H., & Hasbullah, H. (2021). Analysis and Defect Improvement Using FTA, FMEA, and MLR Through DMAIC Phase: Case Study in Mixing Process Tire Manufacturing Industry. Journal Européen des Systèmes Automatisés 2021. 54(5), pp. 721-731, Indonesia.
4. Guo, J., Jiao, N., Jiang, L., Han, X., & Zhang, X. (2014). Hydro-pneumatic suspension gasbag reliability improvement based on FMEA and FTA. 2014 10th International Conference on Reliability, Maintainability and Safety (ICRMS). pp. 592-594, United States.
5. He, C., Wang, R., Ma, L., Li, X., Jiao, X., & Song, L. (2019). Research on Fault Diagnosis Method Based on FMEA/FTA and Bayesian Network. 2019 International Conference on Sensing, Diagnostics, Prognostics, and Control (SDPC) 2019. pp. 173-177, China.
6. Lipol, L. S., & Haq, J. (2011). Risk analysis method: FMEA/FMECA in the organizations. International Journal of Basic & Applied Sciences 11(5), pp. 74-82, Sverige.
7. Liu, C. T., Hwang, S. L., & Lin, I. K. (2013). Safety Analysis of Combined FMEA and FTA with Computer Software Assistance–Take Photovoltaic Plant for Example. IFAC Proceedings Volumes 2013 46(9), pp. 2151-2155, Austria.
8. Peeters, J., Basten, R. J., & Tinga, T. (2018). Improving failure analysis efficiency by combining FTA and FMEA in a recursive manner. Reliability engineering & system safety ,172, pp. 36-44, Germany.
9. Pickard, K., Muller, P., & Bertsche, B. (2002). Multiple failure mode and effects analysis-an approach to risk assessment of multiple failures with FMEA. Annual Reliability and Maintainability Symposium 2005. pp.457-462, United States.
10. Povolotskaya, E., & Mach, P. (2012). FMEA and FTA analyses of the adhesive joining process using electrically conductive adhesives. Acta Polytechnica. 52(2), pp. 48-55, Europe.
11. Ruiz, I., Paniagua, E., Alberto, J., & Sanabria, J. (2000). State analysis: an alternative approach to FMEA, FTA and Markov analysis. Annual Reliability and Maintainability Symposium. 2000 Proceedings. International Symposium on Product Quality and Integrity. pp. 370-375, United States.
12. Safira, D., Safitri, F., Kamal, H., Sujana, C. M., & Andika, A. (2020). Time accelaration of offshore EPC project using FMEA, FTA, CPM and crashing method at PT XYZ. IOP Conference Series: Earth and Environmental Science, 426, pp. 012126, Indonesia.
13. Takahashi, M., Kosaka, R., Nanba, R., Anang, Y., & Watanabe, Y. A study of methodology for securing control software based FMEA-FTA coordination. 2016 IEEE/SICE International Symposium on System Integration (SII), pp.144-149, Japan.
14. Wulandari, R. S., Hakim, L., & Haris, R. F. Analysis of Product Defects in the Packing Production Process at PT. XYZ Using FTA and FMEA Methods. JKIE (Journal Knowledge Industrial Engineering) 2022. 9(1), pp52-60, Indonesia.
15. Xue, Q., Wang, B., & Liu, M. (2021). Human Error of a System Based on FMEA. International Conference on Applied Human Factors and Ergonomics. pp. 70-78, Germany.
網站部份
1. 鉅亨電子報網站(2022)。〈工業技術與資訊〉翻轉面板產業之micro-LED顯示技術。取自:https://news.cnyes.com/news/id/4935135。最後瀏覽日:2022/08/14
2. 鉅亨電子報網站(2022)。〈台股新聞〉顯示技術革新 明年擁五大技術亮點。取自:https://news.cnyes.com/news/id/5037413。最後瀏覽日:2022/12/25
3. DSCC網站(2022)。季度 OLED 供應/需求和資本支出報告。取自: https://www.displaysupplychain.com/report/quarterly-oled-supply-demand-and-capital-spending-report。最後瀏覽日:2023/1/15
校內:立即公開