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研究生: 高崇祐
Gao, Chong-You
論文名稱: 高速手工具應用之雙定子磁通切換式永磁馬達設計
Design of dual-stator flux-switching permanent magnet motor for high speed power tools
指導教授: 蔡明祺
Tsai, Mi-Ching
共同指導教授: 黃柏維
Huang, Po-Wei
陳冠銘
Chen, Kuan-Ming
學位類別: 碩士
Master
系所名稱: 電機資訊學院 - 電機工程學系
Department of Electrical Engineering
論文出版年: 2021
畢業學年度: 109
語文別: 中文
論文頁數: 85
中文關鍵詞: 磁通切換式永磁馬達高轉速馬達
外文關鍵詞: Flux-switching permanent magnet motor, high speed motor
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  • 高轉速低扭矩之馬達相較於其他功率相同的馬達,通常擁有較佳的體積功率密度,並且在性能的表現上,除了可以應用於高速場合,亦可以搭配減速機構使整體應用於高扭矩場合,其應用領域相當廣泛。但在設計的考量上,此類馬達需要考慮轉子結構強度以及高頻的電磁損失帶來的影響,因前者可能於高速下發生磁鐵飛脫的情形,後者則可能導致馬達溫度上升,並間接增加磁鐵退磁風險。本研究以磁通切換式永磁馬達(FSPM)為基礎,利用其磁鐵是設置於定子上以及轉子僅由單一材料所構成的特性,降低退磁與結構崩解的風險。然而,以低定子槽數、低轉子極數的單定子FSPM而言,往往需要在諧波與不平衡徑向力的兩個問題中作取捨,否則會付出更大的損失在馬達性能與驅動器成本上。因此本研究延伸至雙定子構型以有效降低這些問題。在實作方面,本研究結合自黏貼矽鋼片製程實現混合式堆疊定子構型以提升組裝精度,同時搭配3D列印技術提出降低風損之轉子設計,最終建立一套設計流程,並利用有限元素軟體分析其電磁場、結構強度與流體特性,並將此原型機進行實際量測以驗證其可行性。

    Under the condition of the same output power, a high-speed low-torque motor has a better volumetric power density than a general motor. In addition, high-speed motors can be used in not only high-speed applications, but also in high-torque applications with reduction ratios. In terms of high-speed motor design, it is essential to take structural strength of the rotor and high-frequency electromagnetic loss into considerations. The former ensures the robustness of the rotor and prevents collapse caused by high-speed centrifugal force; the latter secures magnets from demagnetization resulted from high-frequency eddy current losses. This research is based on the design of a flux-switching permanent magnet motor (FSPM) to improve the structural strength of high-speed motors and reduce the risk of demagnetization. The magnet of FSPM is placed on the stator, and the rotor is composed of only one material. At the same time, this research is also extended to the dual stator configurations to solve the problem of harmonics and unbalanced radial forces. Then use finite element software to analyze the electromagnetic field, structural strength and flow field. Finally, the feasibility of the proposed design is verified by a dynamometer.

    中文摘要 I Abstract II 誌謝 XVII 目錄 XVIII 表目錄 XXI 圖目錄 XXII 符號表 XXVI 第一章 緒論 1 1.1 研究背景與動機 1 1.2 研究動機與目的 1 1.3 論文章節概要 4 第二章 文獻回顧 6 2.1 高轉速永磁磁通切換式馬達設計文獻回顧 6 2.2 決定馬達尺寸與目標規格 14 第三章 永磁磁通切換式馬達設計 16 3.1 永磁磁通切換式馬達介紹 16 3.2 永磁磁通切換式馬達作動原理 17 3.3 永磁磁通切換式馬達槽極配 21 3.4 永磁磁通切換式馬達繞線因數 23 3.5 永磁磁通切換式馬達繞線設計與範例 25 第四章 雙定子永磁磁通切換式馬達設計 29 4.1 目標規格訂定 30 4.2 定、轉子槽極配選擇 30 4.3 傳統6槽4極FSPM諧波分析 31 4.4 雙定子設計選用 33 4.5 DSFSPM設計 35 4.5.1 徑向式與軸向式電機選擇 35 4.5.2 定子尺寸設計 36 4.5.3 轉子尺寸設計 40 4.5.4 繞線匝數、導線線徑之設計 41 4.5.5 雙定子間距設計 44 4.5.6 定子磁橋設計 45 4.5.7 轉子肋部設計 47 第五章 DSFSPM模擬與實作 48 5.1 DSFSPM 2維電磁模擬 48 5.1.1 氣隙磁通密度模擬 48 5.1.2 磁交鏈波形、磁交鏈諧波與反電動勢模擬 49 5.1.3 磁橋結構與頓轉轉矩模擬 54 5.2 DSFSPM 3維電磁模擬 55 5.2.1 反電動勢模擬 55 5.2.2 電壓激磁模擬 59 5.3 肋部含空孔之轉子 62 5.3.1 反電動勢模擬 62 5.3.2 結構與流體模擬 63 第六章 實作與量測 66 6.1 馬達實作 66 6.2 馬達量測 71 6.2.1 原型轉子組合之反電動勢量測 71 6.2.2 肋部空孔轉子組合之反電動勢量測 74 6.2.3 加載測試 75 第七章 討論與未來建議 80 7.1 結論 80 7.2 未來建議 80 參考文獻 81

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