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研究生: 張瓊云
Chang, Chiung-Yun
論文名稱: 鑄造與3D列印生醫材料Ti6Al4V合金經氣體氮化及濺鍍CN與Ti-C:H鍍層後的磨潤、電化學性質與生物相容性之研究
The study of tribological, electrochemical properties and biocompatibility of casting and 3D manufacturing Ti6Al4V alloys used gas-nitrided and deposited coatings of CN and Ti-C:H
指導教授: 蘇演良
Su, Yen-Liang
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2017
畢業學年度: 105
語文別: 中文
論文頁數: 154
中文關鍵詞: Ti6Al4V3D列印Ti6Al4V表面氮化碳氮含鈦類鑽碳磨潤生物相容性電化學
外文關鍵詞: Ti6Al4V, 3D, wear, corrosion, biocompatibility
相關次數: 點閱:96下載:3
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  • 本研究使用非平衡磁控濺鍍法披覆碳氮(CN)於氮化熱處理前後的Ti6Al4V及3D列印Ti6Al4V以及披覆含鈦類鑽碳 (Ti-C:H) 於氮化熱處理前後的3D列印Ti6Al4V。實驗中有十二種不同的下試件,Ti6Al4V系列中有六種,分別為 Ti6Al4V (T)、氣體氮化後的Ti6Al4V (NT)、將氣體氮化Ti6Al4V降低粗糙度至原材N-Ti6Al4Vs(NTs)與披覆碳氮於三者(CN-T、CN-NT、CN-NTs);3D列印Ti6Al4V系列六種分別為3D列印Ti6Al4V(3DT)、經氣體氮化處理後的3D列印Ti6Al4V降低粗糙度至原材N-3D-Ti6Al4Vs(N3DTs)以及將前兩者披覆碳氮(CN)及含鈦類鑽碳(DLC):CN-3DT、CN-N3DTs、DLC-3DT、DLC-N3DTs。分析所有試片之微結構、機械性質,並以往復式磨耗試驗機在0.9 wt.% NaCl溶液中進行磨耗試驗,使用316L球、Si3N4球與3D列印Ti6Al4V球(3DT)三種上試件,研究其磨潤性質與磨耗機構;電化學實驗分析評估各種試片之抗腐蝕能力;培養Raw264.7小鼠單核巨噬細胞於所有試片上,探討生物相容性。
    表面氮化與被覆上CN、DLC膜能夠提升抗磨耗性質、抗腐蝕性與生物相容性。在Ti6Al4V系列中由CN-NTs擁有最佳抗磨耗性與抗腐蝕性。在3D列印Ti6Al4V系列中DLC-N-3D-Ti6Al4Vs擁有最佳抗磨耗性,披覆DLC膜表現優異抗腐蝕性,鍍上CN或DLC膜之試片皆表現出良好的生物相容性。

    The nitriding treatment and CN, DLC doped Ti (Ti-C:H) coatings are used for the casting and 3D manufacturing Ti6Al4V alloy. The high temperature nitriding (900°C) was applied to casting and 3D manufacturing Ti6Al4V alloy. CN and DLC coatings were deposited amorphous carbon nitride (CN) and Ti-C:H (DLC) coating used by Closed Field Unbalanced Magnetron Sputtering (CFUMBS) on unnitrided samples and nitrided specimens. The microstructure, adhesion and hardness of the CN, DLC coatings are measured by using X-ray diffraction, scratch tester and nanoindenter, respectively. The wear tests were performed by SRV tester in 0.9% NaCl solution to simulate human body environment at load of 10N for 24 min as sliding 316L, Si3N4 and 3D-Ti6Al4V balls. The corrosion resistance of all specimens was evaluated by potentiodynamic polarization test. The Purified mouse leukemic monocyte macrophage cells (Raw 264.7) are seeded on the samples for 1 day, 3 day and 5 day to investigate the biocompatibility. The result shows the duplex surface treatment effectively improved the wear, corrosion resistance and biocompatibility.

    第一章 緒論 1 1-1前言 1 第二章 理論基礎與文獻回顧 5 2-1金屬表面氮化處理 5 2-1-1 氣體氮化原理 5 2-2 碳氮、含鈦類鑽碳基本性質 5 2-3磨耗機構原理 6 2-4 電化學腐蝕原理 8 2-5 生物相容性 9 2-6文獻回顧 11 第三章 實驗方法與步驟 15 3-1 研究目的 15 3-2 實驗流程 15 3-3 3D列印Ti6Al4V製作及參數 16 3-4 表面氮化處理及參數 16 3-5 鍍膜製作 17 3-5-1 濺鍍參數與鍍層安排 17 3-5-2 濺鍍系統與靶材配置 17 3-6 實驗方法 18 3-6-1 氮化層、碳氮(CN)、含鈦類鑽碳(DLC)鍍膜之微結構分析 18 3-6-2 氮化層、鍍膜成分與元素分佈分析 19 3-6-3 硬度實驗 20 3-6-4附著性實驗 20 3-6-5磨耗實驗 21 3-6-6接觸角量測實驗 22 3-6-7電化學腐蝕實驗 22 3-6-8生物相容性實驗 23 3-7 實驗設備 25 第四章 實驗結果與討論 27 4-1 氮化層、碳氮(CN)、含鈦類鑽碳(DLC)基本性質 27 4-1-1氮化層、碳氮(CN)、含鈦類鑽碳(DLC)結構分析 27 4-1-2硬度量測試驗 30 4-1-3碳氮(CN)、含鈦類鑽碳(DLC)膜附著性分析 31 4-1-4接觸角分析 32 4-2 磨潤性質 32 4-3 磨耗機制探討 39 4-3-1 Ti6Al4V系列對磨316L球磨耗機制討論 39 4-3-2 Ti6Al4V系列對磨Si3N4球磨耗機制討論 43 4-3-3 Ti6Al4V系列對磨3D列印Ti6Al4V球磨耗機制討論 47 4-3-4 3D列印Ti6Al4V系列對磨316L球磨耗機制討論 51 4-3-5 3D列印Ti6Al4V系列對磨Si3N4球磨耗機制討論 54 4-3-6 3D列印Ti6Al4V系列對磨3D列印Ti6Al4V球磨耗機制討論 57 4-3-7 赫茲接觸應力的影響 61 4-4電化學腐蝕實驗結果 62 4-5生物相容性實驗結果 64 4-5-1試片表面細胞生長型態 64 4-5-2細胞生長數量統計 66 第五章 結論 68 參考文獻 71

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