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研究生: 陳昱嘉
Chen, Yu-Jia
論文名稱: 硝酸羥胺基凝膠推進劑製備、線燃速及噴霧特性解析
Preparation, Spray Characteristics and Linear Burn Rates of Hydroxylammonium Nitrate Gel
指導教授: 吳明勳
Wu, Ming-Hsun
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2024
畢業學年度: 112
語文別: 中文
論文頁數: 157
中文關鍵詞: 硝酸羥胺凝膠推進劑凝膠線燃速凝膠噴霧
外文關鍵詞: hydroxylamine nitrate, gel propellant, gel brun rates, gel spray
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  • 傳統推進劑可分為兩種:固態推進劑與液態推進劑,固態推進劑優點為保存方便可快速使用,但缺點為比衝較低且一但點燃不能停止;液態推進劑優點為比衝較高,且可以利用控制開關閥啟閉來控制推進器的啟閉,但缺點為通常液態推進劑擁有極高的毒性,且不好保存。凝膠推進劑作為一種新型推進劑同時擁有液態及固態推進劑之優點,將水溶液加入結膠劑後會使水溶液凝膠化,在平常保存時類似於固態推進劑。凝膠為一非牛頓流體,當剪切應力增大時黏度會降低,最後黏度與液體相似,可以利用噴嘴使其霧化,與液態推進劑相同。凝膠推進劑對於未來推進器發展具有巨大潛力,所以研究凝膠推進劑是具有價值的。
    HAN (硝酸羥胺:NH3OHNO3)是一種新型綠色推進劑,相對於傳統太空推進所使用的聯胺(hydrazine, N2H4),HAN擁有相對較大的比衝量、較低的毒性且易於儲存。本研究為將HAN水溶液凝膠化,先擬定HAN水溶液凝膠之製備參數,再研究其線燃速反應,並探討其反應機制。之後透過水凝膠作為HAN水溶液凝膠之模擬物探討凝膠噴霧之型態。
    根據線燃速實驗結果表明,HAN水溶液凝膠線燃速與壓力呈現高度線性化關係,並在壓力大於3.1 MPa時線燃速有緩降的趨勢,有趣的是加入fumed silica後會使HAN水溶液凝膠自持性反應降低至0.1 MPa。結果表明加入fumed silica有效抑制在1.1-1.6 MPa下HAN水溶液線燃速突增之過渡區其原因為fumed silica會使水吸附於二氧化矽的表面上,使高濃度HAN充滿二氧化矽網絡當中,反應時水不會直接參與反應,而是由高濃度HAN水溶液傳遞反應。
    對於凝膠噴霧而言,為了降低安全與實驗成本,本實驗以水凝膠作為HAN水溶液凝膠之模擬物,利用壓力旋流式噴嘴成功將其霧化,並利用影像辨識系統化計算噴霧參數。本實驗探討了上游壓力、噴嘴孔徑及結膠劑比例對於噴霧特性之影響,研究指出增加上游壓力、噴嘴孔徑變大會使噴霧角變大,破碎距離變短,增加結膠劑比例會使噴霧角變小,破碎距離縮小。這些結果對於未來凝膠推進器的研製極為重要。

    This study investigates the analysis of burn rate and spraying characteristics of HAN gel propellant. The results indicate a highly linear relationship between the burn rate of HAN gel and pressure, with a gradual decrease in burn rate at pressures above 5.1 MPa. Interestingly, the addition of fumed silica reduces the self-sustained reaction of HAN gel to 0.1 MPa. The results demonstrate that the inclusion of fumed silica effectively suppresses the excessive increase in burn rate of HAN water solution in the pressure range of 1.1-1.6 MPa. This can be attributed to water adsorption on the surface of silica, leading to the high concentration of HAN being distributed within the silica network. During the reaction, water does not directly participate but is transferred by the high-concentration HAN solution. Regarding gel spraying, for the purpose of safety and cost reduction, water gel is used as a surrogate for HAN gel in this experiment. The pressure-swirl nozzle successfully atomizes the gel, and spray parameters are calculated using an image recognition system. The study investigates the influence of upstream pressure, nozzle orifice size, and gelling agent ratio on spray characteristics. The research indicates that increasing upstream pressure and enlarging the nozzle orifice result in larger spray angles and shorter breakup distances, while increasing the gelling agent ratio leads to smaller spray angles and reduced breakup distances. These findings are crucial for future development of gel propellant systems.

    摘要 i 致謝 vi 目錄 vii 表目錄 x 圖目錄 xi 縮寫列表 xviii 符號列表 xix 第一章、緒論 1 1-1 研究背景與動機 1 1-2 文獻回顧 3 凝膠推進劑之優勢與挑戰 3 凝膠推進劑的製法 4 線燃速 8 凝膠噴霧 8 改進霧化的方法 13 1-3 研究目的 14 1-4 本文架構 15 第二章、實驗原理與設備 16 2-1 HAN基推進劑凝膠配製 16 HAN水溶液合成 16 SHP163配製 18 凝膠配方 19 小量凝膠製備系統 20 公升級凝膠製備系統 21 公升級HAN水溶液凝膠製備流程 23 2-2 流變儀與特性量測與原理 24 流變特性與流變儀量測原理 24 流變儀安裝及校正步驟 28 Viscosity 量測步驟 35 Amplitude sweep 量測步驟 35 Temperature sweep 量測步驟 36 2-3 線燃速量測設備及方法 37 可視化高壓艙 37 線燃速實驗步驟 39 線燃速計算 40 反應溫度量測 42 2-4 凝膠噴霧特性量測與分析方法 42 凝膠噴霧實驗平台 42 壓力旋流式噴嘴 44 凝膠噴霧之噴霧角計算 46 破碎距離計算 52 第三章、HAN基凝膠推進劑製備與性質量測 56 3-1 攪拌方式對凝膠之影響 56 不同攪拌方式對水凝膠顯微之影響 56 不同攪拌方式對水凝膠黏度之影響 57 3-2 以水凝膠做為模擬物擬定均質機攪拌參數 58 不同轉速對於粉體分散之影響 59 不同轉速對粉體混和效果之影響 61 均質機攪拌參數擬定及驗證 63 3-3 HAN水溶液凝膠製備與流變性質 64 HAN水溶液凝膠黏度對剪切應力的關係 64 HAN水溶液凝膠振幅掃描 65 HAN水溶液凝膠溫度掃描 67 HAN基凝膠模擬物 67 3-4 小結 69 第四章、HAN基凝膠推進劑燃速測定 70 4-1 壓力對HAN水溶液凝膠線燃速之影響 70 不同壓力下HAN水溶液凝膠(5 wt.% fumed silica)之線燃速計算 70 4-2結膠劑比例對HAN水溶液凝膠線燃速之影響 75 不同Fumed silica比例HAN水溶液凝膠之線燃速計算 75 4-3 SHP163凝膠線燃速量測與分析 80 不同壓力下SHP163凝膠之線燃速計算 80 3.1 MPa下SHP163凝膠之線燃速溫度量測 83 不同Fumed silica比例SHP163凝膠之線燃速計算 84 4-4 小結 88 第五章、凝膠噴霧 90 5-1 噴注壓力對凝膠噴霧的影響 90 壓力對噴霧顯影之影響 90 壓力對凝膠噴霧噴霧角之影響 95 壓力對凝膠噴霧破碎距離之影響 96 5-2 黏度對凝膠噴霧的影響 97 結膠劑比例對噴霧顯影之影響 97 結膠劑比例對凝膠噴霧角之影響 101 結膠劑比例對破碎距離之影響 102 5-3 小結 103 第六章、結論 105 6-1 結論 105 6-2 未來展望 107 參考文獻 108 附錄A 雙流體噴嘴 112 A-1 雙流體噴嘴 112 A-2 雙流體噴嘴噴霧先期量測 113 A-3 雙流體噴嘴煤油凝膠噴霧量測 115 A-4 小結 117 附錄B 噴霧參數分析程式碼 120

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