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研究生: 林鴻順
Lin, Hung-Shun
論文名稱: LQR 主動控制應用於高科技設備微振防治之研究
Application of LQR Active Control in Micro-vibrations of Equipment in High-tech Factories
指導教授: 朱聖浩
Ju,Shen-Haw
學位類別: 碩士
Master
系所名稱: 工學院 - 土木工程學系
Department of Civil Engineering
論文出版年: 2022
畢業學年度: 110
語文別: 英文
論文頁數: 103
中文關鍵詞: 高科技廠房微振動被動控制線性二次調節器VC-Curve
外文關鍵詞: high-tech factory, micro-vibration, passive control, linear quadratic regulator, VC-Curve
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  • 本論文旨在利用二次線性調節器(LQR控制器)應用到科技廠房設備之微振動防治。建立有限元模型並透過電腦輔助程式來獲取結構物的系統參數。將得到的質量、阻尼與勁度矩陣,輸入至LQR控制器,再由LQR控制器,進一步對高科技廠房之設備進行微振動控制。分析中使用微振動等級VC-Curve,判斷高科技設備受控制前後的影響。並與被動控制的結果做比較,來判別此方法的有效性。
    本研究使用兩種不同類型的機台,模擬敏感設備在高科技廠房的實際情況。於高科技設備的有限元模型,我們添加自定義的擾動力,以模擬機台本身造成的振動。在科技廠房本身則是設有軌道所引起的不規則力影響,可以將其視作環境因素。於被動控制方面,使用不同勁度的彈簧與阻尼,比較被動控制下的微振動曲線。於主動控制方面,將LQR控制器放置在模型的三個節點上,輸入自定義的權重矩陣,並給予各三個自由度的控制力。討論控制前後的微振動曲線,了解在微振動等級下LQR控制的結果的有效性。
    由研究分析結果來看,被動控制可以減少由樓板傳遞至機台的微振動,但無法降低機器本身所引起的微振動。而LQR控制方法對敏感設備在科技廠房的微振動則有良好的控制結果。透過逐步分析可以看到被動控制與LQR主動控制的差異性。藉由主被動控制結合,可以克服敏感設備在科技廠房受到的微振動。電腦輔助分析程式由朱聖浩教授研究團隊所開發,分析程式及研究成果皆為公開資源。

    This paper aims to apply the Linear Quadratic Regulator (LQR) to prevent and control micro-vibration in high-tech factory equipment. The finite element model is established by a computer-aided program and the system parameters of the structure are obtained. The LQR control uses the received parameters to control micro-vibration in high-tech factories. The micro-vibration level VC-Curve was used in the analysis to determine the impact of high-tech equipment before and after control. The effectiveness of this approach is discussed in comparison with the results of passive control.
    In this study, two different types of machines are used to simulate the actual situation of sensitive equipment in a high-tech factory. For finite element models of high-tech equipment, we add custom irregular forces to simulate vibrations caused by the machine itself. On the other hand, in high-tech factories, there are rail irregularities as an environmental factor. In terms of passive control, different stiffness and damping parameters are used to compare the controlled micro-vibration results. In terms of LQR control, controllers are placed on three nodes of the model, with a custom weight matrix as input, each given three degrees of freedom control forces. The micro-vibration curves before and after control are discussed to understand the effectiveness of the LQR control results in preventing micro-vibration.
    According to the research and analysis results, passive control can reduce the micro-vibration transmitted from the floor to the machine, but not the micro-vibration caused by the machine itself. The LQR control method has good control effects for the micro-vibration of sensitive equipment in high-tech factories. Combining active and passive control can overcome the micro-vibration of sensitive equipment in high-tech factories. The computer-aided analysis programs are developed by Shen-Haw Ju’s research team and are free to use.

    摘要 I Abstract II Acknowledgment III Contents IV List of Tables VI List of Figures VIII Chapter 1 Introduction 1 1.1 Background and purpose of the research 1 1.2 Literature review 2 1.2.1 Research on high-tech factory 2 1.2.2 Research on control and micro-vibration control 4 1.2.3 LQR control research 5 1.3 Overview 6 Chapter 2 Theories and Methods 8 2.1 State-space modeling of structure 8 2.1.1 Continuous-time state-space model 8 2.1.2 Spatial state model in discrete time 10 2.2 Linear quadratic control algorithm 11 2.2.1 Continuous-time LQR in Limited time 12 2.2.2 Continuous-time LQR in infinite time 13 2.3 Weight matrix 20 2.4 Rail irregularity 21 Chapter 3 Seismic Specifications for High-tech Factories 23 3.1 Introduction of the high-tech factory 23 3.2 Micro-vibration analysis and application 23 3.3 VC-curve 26 Chapter 4 Analysis Programs and Operating Procedures 30 4.1 Introduce the execution file 30 4.2 Program operation 31 4.2.1 Model building (example demonstration) 31 4.2.2 Changes to input files for different cases 39 4.2.3 Data collection and comparison 48 4.3 3D high-tech factory finite element model 50 Chapter 5 Simulation and Cases Study 53 5.1 Models and data of the machine 54 5.1.1 The model of Machine S 54 5.1.2 The model of Machine B 56 5.2 Passive control of equipment in high-tech factories 59 5.2.1 The machine is applied without additional irregular force. 60 5.2.2 The machine is applied with additional irregular forces 66 5.2.3 Comprehensive comparison of passive control 74 5.3 LQR control applied to the machine 78 5.3.1 LQR control application in precision equipment without high-tech factory connection. 78 5.3.2 LQR control application in precision equipment with high-tech factory connection. 88 Chapter 6 Conclusions and Future Work 97 6.1 Conclusions 97 6.2 Future work 99 Reference 100

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