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研究生: 余偉澤
Yu, Wei-Tse
論文名稱: 以雷射位移計檢測鋼軌波狀磨耗之研究
Measurement of Rail corrugation with Laser Displacement Sensor
指導教授: 郭振銘
Kuo, Chen-Ming
學位類別: 碩士
Master
系所名稱: 工學院 - 土木工程學系
Department of Civil Engineering
論文出版年: 2014
畢業學年度: 102
語文別: 中文
論文頁數: 69
中文關鍵詞: 雷射位移計波狀磨耗磨耗檢測不整度位準波長譜
外文關鍵詞: Laser displacement sensor, Rail corrugation, Wear inspection, Roughness level, Wavelength spectrum
相關次數: 點閱:137下載:6
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  •   隨著都市的快速發展,民眾以軌道運輸系統為主要大眾交通運輸的需求越來越大,對列車行車品質的要求也越來越高,噪音及列車舒適度的問題也逐漸被重視,而當列車通過曲線所產生的鋼軌波狀磨耗正是造成這些問題的原因之一,因此本研究建立一套以非接觸式雷射光點位移感測器的鋼軌縱向表面量測儀器及數據後處理方法,以簡便快速的方式,應用在鋼軌縱向表面波狀磨耗檢測上,反應出實際鋼軌波狀磨耗的情形。
      在儀器實際量測前,必須先對儀器所量測的數據準確度及精確度作可行性驗證,確認誤差值在可接受範圍內。驗證成果說明此儀器的量測數據準確度小於5%,數據的離散程度小於0.01mm,對於量測得到的數據具有相當程度的參考性。
      而實際量測針對台鐵沙崙支線中洲站轉彎半徑為200m的曲線上量測鋼軌波狀磨耗,藉由波長譜分析,找出此波狀磨耗影響之波長為64mm,並由數據觀察波狀磨耗深度會隨著列車通過次數的增加而增加。另外針對成大系統系拖航水槽實驗室的軌道接縫不整進行量測,並比較鋼軌接縫處有無研磨的差異,發現已研磨的長波長能量有明顯削減,整體鋼軌不整表現趨近平緩。

      With the rapid development of the infrastructure in cities, the requirement of the public rail transportation system becomes more important. In order to improve the rail quality, the issue of noise and comfort of railway vehicle have been gradually investigated. The above problems can be caused by the rail corrugation, which is one of the most important factors. Thus, this study purposed a measurement system using non-contact laser displacement sensor for inspecting the rail surface, and the measurement data should be processed by a data post-processing procedure. The measurement system can be applied for the testing of the rail corrugation, which can simply realize the actual performance of the rail corrugation.
      Before applying to the actual measurement, the accuracy and precision of the instruments should be verified by an experimental validation. The results of the validation indicates the accuracy of the instruments is less than 5 %, and the discrete degree of measurement data is less than 0.01 mm.
      The actual measurement was located at Zhongzhou Station of Taiwan Railway Administration (TRA) Shalun Line, which has a 200 m radius curve. By the use of wavelength spectrum analysis, the impact of the rail corrugation in the wavelength 64 mm can be identified. Moreover, another measurement of track joint irregularities was performed at the Naval application laboratory of National Cheng Kung University (NCKU) Department Systems and Naval Mechatronic Engineering. According to the results of the experiment, the energy of the long wavelength becomes lower, and the performance of the track joint irregularities was approximately smooth.

    摘要 I EXTENDED ABSTRACT II 誌謝 IX 目錄 XI 表目錄 XIII 圖目錄 XIV 第一章 緒論 1 1.1 研究動機及目的 1 1.2 文獻回顧 2 1.3 研究流程 4 第二章 相關理論介紹 6 2.1 數值分析方法 6 2.2 時域分析法計算不整度位準之波長譜分析 8 2.3 頻域分析法計算不整度位準之波長譜分析 14 2.4 三分之一八音倍頻分析 16 2.5 濾波器 17 第三章 波狀磨耗量測儀器建置 21 3.1 量測儀器製作介紹 21 3.1.1 感測儀器 22 3.1.2 訊號擷取儀器 28 3.2 儀器驗證 30 3.2.1 雷射位移計數據準確度辨別 30 3.2.2 雷射位移計數據精確度辨別 40 3.2.3 排除滑軌撓度影響 41 3.3 量測數據處理流程 43 3.3.1 擷取目標數據 43 3.3.2 去趨勢修正 45 3.3.3 低通濾波 48 3.3.4 調整取樣間隔 50 第四章 鋼軌波狀磨耗現地量測試驗 51 4.1 台鐵沙崙支線中洲站量測試驗 52 4.1.1 試驗地點 52 4.1.2 試驗方法 54 4.1.3 試驗結果與討論 56 4.2 成大系統系拖航水槽實驗室量測試驗 60 4.2.1 試驗地點 60 4.2.2 試驗方法 61 4.2.3 試驗結果與討論 62 第五章 結論與建議 65 5.1 結論 65 5.2 建議 66 參考文獻 68

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