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研究生: 蕭啓洋
Hsiao, Chi-Yang
論文名稱: 中空圓柱於感應加熱下之溫度與應力分析
On the Temperature and Stress Analysis of Hollow Cylinder under Induction Heating
指導教授: 李旺龍
Li, Wang-Long
學位類別: 碩士
Master
系所名稱: 工學院 - 材料科學及工程學系
Department of Materials Science and Engineering
論文出版年: 2026
畢業學年度: 114
語文別: 中文
論文頁數: 135
中文關鍵詞: 功能梯度材料感應加熱中空圓柱熱應力導電率孔隙率
外文關鍵詞: Functionally graded materials (FGMs), Induction heating, Thermal stress, Porosity, Electrical conductivity
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  • 功能梯度材料(Functionally Graded Materials, FGMs)因具備連續材料性質分布,可有效降低異質材料界面熱應力,廣泛應用於高溫結構。然而,現有FGM圓柱熱應力研究多以邊界熱源為主,本研究建立Al2O3-Ni功能梯度中空圓柱於感應加熱下之磁熱耦合模型,考慮陶瓷-金屬材料之導電率模型,建立符合導電相連通行為之空間導電率分布;同時參考文獻所採用之非均勻孔隙率分布,將孔隙率影響納入熱傳導率、楊氏模數與導電率模型中,以探討孔隙對感應熱源、溫度場與熱應力之影響。同時,比較不同梯度指數與內外側材料配置下之溫度場與熱應力安全比,以評估各案例隨加熱時間之安全程度。
    結果顯示,感應加熱與邊界熱源所形成的溫度梯度與熱應力分布仍會因熱源空間分布不同而明顯不同,顯示感應加熱有必要作為獨立之熱源形式探討。不同內外側材料配置與梯度指數會改變金屬相及導電區域的分布,進而影響感應熱源、溫度場與熱應力。孔隙會降低材料之熱傳能力與剛性,使整體溫度升高,局部應力會重新分配,且以環向應力變化最為明顯;所造成之升溫與變形不均亦會縮短安全加熱時間。因此,功能梯度材料在感應加熱下的溫度與熱應力行為,需同時考慮材料梯度、配置方式及孔隙對材料性質的影響。

    Functionally graded materials (FGMs) provide continuous spatial variations in material properties and can reduce interfacial thermal stresses in heterogeneous high-temperature structures. This study investigates an Al2O3-Ni radially functionally graded hollow cylinder under induction heating using a coupled electromagnetic and thermal finite element model. Material composition is described by a power-law distribution, with effective electrical conductivity and porosity-dependent properties included. The effects of material arrangement, gradient index, and porosity on heat generation, temperature, and thermal stress are examined.
    The results show that induction and boundary heating produce different temperature and thermal-stress distributions. Material arrangement and gradient index alter the metallic-phase distribution and thus control the location of heat generation and the resulting thermomechanical response. Extreme gradient indices concentrate the material transition near one surface, reducing the ability of the FGM to distribute thermal-expansion mismatch. Porosity increases the temperature and shortens the allowable heating duration, although its influence on the overall stress distribution is limited. These results highlight the combined importance of material distribution, porosity, and mechanical constraints in the design of FGMs under induction heating.

    中文摘要 i Extended Abstract ii 目錄 x 表目錄 xiv 圖目錄 xv 符號表 xvii 第一章 緒論 1 1.1前言 1 1.2文獻回顧 2 1.2.1功能梯度圓柱之研究背景 2 1.2.2感應加熱技術 4 1.3研究動機及目的 6 1.4論文架構 7 第二章 研究理論 9 2.1功能梯度材料基本理論 9 2.1.1功能梯度材料之定義與特性 9 2.1.2功能梯度材料之混合定則 10 2.1.3材料梯度指數n對組成分布之物理意義 12 2.2感應加熱理論 14 2.2.1 電磁感應定律(Faraday’s Law)與渦流損(Eddy Current Loss) 14 2.2.2 歐姆定律 16 2.2.3集膚效應(Skin effect) 16 2.2.4圓環效應(Ring effect)、邊界效應(End effect)與鄰近效應 18 2.3電磁場理論 20 2.3.1 安培-馬克士威定律 20 2.3.2 法拉第電磁感應定律(Faraday's Law of Electromagnetic Induction) 21 2.3.3 高斯定律(Gauss' law) 21 2.3.4 高斯磁定律(Gauss' Law for Magnetism) 21 2.3.5 磁場統御方程式 22 2.4溫度場理論 25 2.4.1熱傳導(Thermal Conduction)定律 25 2.4.2熱對流(Thermal Convection)定律 26 2.4.3溫度場統御方程式 26 2.5力學場理論 28 2.5.1本構方程式 28 2.5.2應變-位移關係(Strain Displacement Relations) 30 2.5.3熱應變與熱彈性關係 30 第三章 數值方法 33 3.1有限元素法 33 3.1.1 Galerkin method 34 3.1.2 離散化 34 3.1.3 Newton-Raphson method 34 3.2 材料參數與功能梯度模型設定 36 3.2.1 兩相材料常數與體積分率設定 36 3.2.2 基於有效介質理論之電磁性質修正模型 39 3.2.3 孔隙率函數與材料性質修正 42 3.3 邊界條件設定 47 3.3.1 電磁場的邊界條件 47 3.3.2 溫度場的邊界條件 48 3.3.3 力學場的邊界條件 49 3.4 網格與模型收斂性分析 50 3.4.1 模型長度收斂性分析 50 3.4.2 網格尺寸收斂性分析 52 第四章 結果與討論 56 4.1 感應加熱特性與熱源加熱方式之比較 56 4.1.1 均質Ni圓柱與功能梯度材料圓柱之感應加熱特性 56 4.1.2 不同加熱方式之總熱功率比較 57 4.1.3 不同加熱方式對徑向溫度分布之影響 58 4.2內外側材料配置對感應加熱之影響 61 4.2.1 內外側材料配置對感應熱源與電磁場之影響 61 4.2.2 不同內外側材料配置下之溫度分布比較 62 4.2.3 不同內外側材料配置下之熱應力分量比較 63 4.3 power-law指數對功能梯度圓柱感應加熱行為之影響 72 4.3.1不同power-law指數下之材料分率分布 72 4.3.2 不同power-law指數下之感應熱源與溫度場分布比較 73 4.3.3 不同power-law指數下之熱應力比較 74 4.4孔隙率對功能梯度材料感應加熱熱應力行為之影響 81 4.4.1孔隙率分布對材料性質之影響 81 4.4.2孔隙率對感應熱源、溫度場與熱應力之影響 82 4.5功能梯度材料感應加熱熱應力安全評估 89 4.5.1 功能梯度材料應力安全評估準則 89 4.5.2 感應加熱條件下之局部安全指標分布 92 第五章 結論與未來展望 96 5.1結論 96 5.2未來展望 98 參考文獻 99 附錄A 101 A.1 熱傳導率(k)之推導 101 A.2 楊氏模數(E)之推導 105 A.3密度(ρ)之推導 109 A.4熱膨脹係數(α)之推導 110 A.5熱容(Cp)之推導 112

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