簡易檢索 / 詳目顯示

研究生: 李翔豐
Li, Hsiang-Feng
論文名稱: 以共同週期法求解製造與再製造系統下允許變動生產速率之經濟批量排程問題
The common cycle approach to ELSP problem with manufacturing and remanufacturing under flexible production rates
指導教授: 張秀雲
Chang, Shiow-Yun
學位類別: 碩士
Master
系所名稱: 管理學院 - 工業與資訊管理學系
Department of Industrial and Information Management
論文出版年: 2011
畢業學年度: 99
語文別: 中文
論文頁數: 83
中文關鍵詞: 不完美生產系統可變動生產速率經濟批量排程問題再製造共同週期法
外文關鍵詞: Imperfect production processes, Flexible production rate, Economic Lot Scheduling Problem, Remanufacturing, Common cycle approaches
相關次數: 點閱:125下載:3
分享至:
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報
  • 本研究探討具有多餘產能的製造與再製造系統,以可變動生產速率進行生產的經濟批量排程問題。在無限期規劃下,單一機台在同一時間只能生產單一產品的多產品生產規劃問題稱之經濟批量排程問題。近年來因為環保意識的興起與資源再生的觀念普及,推行產品逆物流系統以執行產品的回收再製造更顯得重要,因此本研究探討加入回收再製造的可變動速率的經濟排程批量問題。由於現實生活中,並不能保證產品產出皆符合品管標準,因此本研究考慮生產系統同時具有操控與失控兩種模式。在生產過程中,機器會隨著指數分配在任意的時間由操控模式轉為失控模式,假設在操控模式下所生產的產品皆符合品管的標準,且在失控模式下的瑕疵比例為一固定且已知的常數。此生產系統可藉由維修由失控模式轉為操控模式,並分別考慮不檢驗政策與定期檢驗政策下的求解允許變動生產速率之生產系統的產品生產週期與生產量使單位期望總成本最小。於性質分析中,可以證明兩項性質(1) 在不檢驗政策下的經濟批量排程問題為一凸規劃問題;(2) 在定期檢驗政策下,無論於製造與再製造之檢驗次數與生產時間成正比,與檢驗成本成平方反比,與品質成本及維修成本成平方正比。最後,於敏感度分析得知製造與再製造整備成本、可用產品和尚不可使用回收後產品的存貨成本、需求率與回收率對總成本與共同週期時間的影響程度較大

    The rise of environmental consciousness, many countries made laws to require companies to take the responsibility of waste, recycling and reuse. And in real life, facility produced products are not necessarily to conform quality control standards. So this study considers Economic Lot Scheduling Problem (ELSP) with manufacturing and remanufacturing production processes. The process has two states: “in-control” and “out-of-control”. The facility may shift at a random time to out-of-control state with exponential distribution and begin to produce a fixed fraction of nonconforming items. If the process is found to be in the out-of-control state, we can restore it to the in-control state and suppose that the restoration time is negligible. Two imperfect process models, with and without inspection and restoration, are construct to minimize the total cost per unit time. The models have the following two properties. (1) The model without inspection and restoration is shown to be convex programming problems. (2) For the model with inspection and restoration, the number of inspection during manufacturing and remanufacturing period increase as the production time, the square of quality cost and the square of restoration cost increase, and as the square of inspection cost decrease. Finally, the sensitivity analysis shows that setup cost for manufacturing and remanufacturing, holding cost for serviceable and recoverable inventory, demand rate and return rate have greater influence to the common cycle time and total cost.

    摘要 I ABSTRACT II 致謝 III 目錄 IV 表目錄 VI 圖目錄 VII 第一章 緒論 1 1.1 研究動機與目的 1 1.2 研究範圍與假設 2 1.3 研究架構與流程 2 第二章 文獻探討 4 2.1 經濟批量排程 4 2.1.1 獨立解法 4 2.1.2 共同週期法 5 2.1.3 基本週期法 6 2.2 降低生產速率的生產方式 7 2.2.1 固定速率法(Rigid Approach) 7 2.2.2 彈性速率法(Flexible Approach) 8 2.3 逆物流 9 2.4 不完美系統下之經濟批量排程問題 14 2.5 小結 15 第三章 模式建構與求解 16 3.1 問題描述 16 3.2 模式推導 17 3.2.1 基本假設與符號定義 17 3.2.2 不檢驗政策 20 3.2.3 定期檢驗政策 27 3.3 模式性質驗證與求解 35 3.3.1 性質之驗證 36 3.3.2 模式求解 36 第四章 數值分析 40 4.1 模式分析之結果 40 4.1.1 不檢驗政策之經濟批量排程模式範例 41 4.1.2 定期檢驗政策之經濟批量排程模式範例 41 4.2 敏感度分析 43 4.2.1 不檢驗政策之經濟批量排程式之參數分析 43 4.2.2 定期檢驗政策之經濟批量排程式之參數分析 46 4.2.3 小結 49 第五章 結論與未來研究方向 50 5.1 結論 50 5.2 未來研究方向 51 參考文獻 52 附錄A 模式性質證明 54 附錄B 定期檢驗政策範例計算結果 61 附錄C 不檢驗政策參數分析表 69 附錄D 定期檢驗政策參數分析表 73

    中文部分
    蔣其軒,「利用共同週期法求解不完美生產系統下可變動生產速率之經濟批量排程問題」,國立成功大學工業管理研究所碩士論文,2007。

    王俊傑,「求解不完美系統下允許回收再製造之經濟批量排程問題」,國立成功大學工業管理研究所碩士論文,2010。

    英文部分
    Ben-Daya, M., & Hariga, M., Economic Lot Scheduling Problem with Imperfect Production Processes. The Journal of the Operational Research Society, 51(7), 875-881, 2000

    Bomberger, Earl E., A Dynamic Programming Approach to a Lot Size Scheduling Problem. Management Science 12(11):778-784, 1966.

    Brander, Pär, and Anders Segerstedt.,Economic lot scheduling problems incorporating a cost of using the production facility. International Journal of Production Research 47(13):3611 – 3624, 2009

    Buzacott, J. A., and I. A. Ozkarahan., One- and two-stage scheduling of two products with distributed inserted idle time: The benefits of a controllable production rate. Naval Research Logistics Quarterly 30(4):675-696, 1983.

    Chan, Hing, Sai Chung, and Tak Chan., Combining genetic approach and integer programming to solve multi-facility economic lot-scheduling problem. Journal of Intelligent Manufacturing:1-9, 2010

    Dobson, Gregory., The econompc lot-sheduling problem: achieving feasiblity using time-varying lot sizes. Operations Research 35(5):764, 1987.

    Elmaghraby, Salah E., The Economic Lot Scheduling Problem (ELSP): Review and Extensions. Management Science 24(6):587-598, 1978.

    Eynan, A., The benefits of flexible production rates in the economic lot scheduling problem. IIE Transactions 35(11):1057, 2003.

    Guide, V. Daniel R., Mark E. Kraus, and Rajesh Srivastava., Scheduling policies for remanufacturing. International Journal of Production Economics 48(2):187-204, 1997.

    Hanssmann, F, ed., Operation research in production and inventory control, John Wiley & Sons, New York, 1962.

    Huiqing, Ouyang, and Zhu Xiangyang., A economic lot scheduling problem for manufacturing and remanufacturing. Cybernetics and Intelligent Systems, 2008 IEEE Conference on, 2008, pp. 1171-1175, 2008.

    Lin, Gary C., Dennis E. Kroll, and C. J. Lin., Determining a common production cycle time for an economic lot scheduling problem with deteriorating items. European Journal of Operational Research 173(2):669-682, 2006

    Moon, I., B. C. Giri, and K. Choi., Economic Lot Scheduling Problem with Imperfect Production Processes and Setup Times. The Journal of the Operational Research Society 53(6):620-629, 2002.

    Rogers, Jack., A Computational Approach to the Economic Lot Scheduling Problem. Management Science 4(3):264-291, 1958.
    Silver, Edward A., Deliberately slowing down output in a family production context. International Journal of Production Research 28(1):17, 1990.

    Shedon, R., The lot scheduling problem in the hierarchy of decision models. Ph.D. Dissertation. School of OR & IE, Cornell University, Ithaca, NY 14850, USA, 1986.

    Tang, O., & Teunter, R., Economic Lot Scheduling Problem with Returns. Production and Operations Management, 15(4), 488-497, 2006.

    Teunter, R., Lot-sizing for inventory systems with product recovery. Computers & Industrial Engineering, 46(3), 431-441, 2004.

    Teunter, R., Kaparis, K., & Tang, O., Multi-product economic lot scheduling problem with separate production lines for manufacturing and remanufacturing. European Journal of Operational Research, 191(3), 1241-1253, 2008.

    下載圖示 校內:2013-06-29公開
    校外:2013-06-29公開
    QR CODE