簡易檢索 / 詳目顯示

研究生: 林彥宏
Lin, Yan-Hong
論文名稱: 五軸虛擬工具機模擬系統一般化建構之研究
Study on Universal Construction of Five-axis Virtual Machine Tool Simulation System
指導教授: 李榮顯
Lee, Rong-Shean
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2004
畢業學年度: 92
語文別: 中文
論文頁數: 101
中文關鍵詞: 一般化建構五軸虛擬工具機
外文關鍵詞: D-H notation., virtual machine tool, universal construction, Five-axis
相關次數: 點閱:101下載:13
分享至:
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報
  •   多軸工具機於須加工複雜曲面且高精度之製造產業,如航太、模具廠,皆扮演重要的角色。然而由於價格昂貴,製造廠商使用CAM軟體模擬加工過程的需求亦提高,因此應用虛擬實境技術於多軸虛擬工具機加工模擬系統發展上,已逐漸形成一專門研究領域。
      以往對於虛擬多軸工具機之研究大多著重於發展單一構型之模擬系統,在其模擬功能或網路化加以著墨,如此的模擬系統對於不同需求之使用者將面臨很大的限制。本論文將針對虛擬五軸工具機,提出一套建構模擬系統之方法流程。其中利用D-H notation 規範表達工具機各軸之相對位置與運動方向。另外,為達到系統完整性,經由工具機加工限制之研究中,歸納出五軸工具機各種構型種類。最後採用五軸工具機泛用型後處理演算法產生工具機運動所需之NC碼,使得建構流程由組裝到加工模擬之位置控制皆為一般化,能廣泛地使用於各種構型之五軸工具機。
      本文以視窗程式為架構,發展一使用者操作介面,輔助不同需求的使用者作構型選擇,一方面引導其輸入模擬所需檔案資料,一方面為其判斷模擬工具機運動所需加工資訊,快速有效地輔助其建構完成欲操作模擬之五軸虛擬工具機模擬系統。本文最後以一五軸工具機實例,透過本文所提出之方法完成建構流程並進行加工模擬,最後輸出系統產生之NC file,透過Vericut 模擬軟體進行驗證比對。

      Multi-axis machine tool acts the important role in manufacture, such as aerospace and mold industries, that need producing surface with high complexity and precision. Due to high cost of multi-axis machine tool, the demand for using CAM software to simulate machining process increases. Therefore, to develop multi-axis virtual machine tool simulation system by virtual reality technology has gradually formed a special research area.
      Most of the researches about virtual multi-axis machine’s simulation system focus on development of functions or Web-based convenience in single specification. There are many limitations in simulation systems of single specification for users of different territories. For construction of virtual 5-axis machine simulation system, a new methodology is proposed in this thesis. First, D-H notation is used to represent the relative position and motion direction of machine tool’s various axes. Moreover, for achieving the system integrity, all type of configuration for five-axis machines is generated with the machining constraints. Finally, using the universal 5-axis postprocessor algorithm, NC files for machine tool movement are generated. The procedure from assemblage to machining simulation is generalized and taking account for various five-axis machine tools.
      In this research, a user interface is developed. The interface can help users to select which specification they want to simulate and to input files that are necessary in simulation, and the system determines the machining information for user. This can assist users in constructing the simulation system they want efficiently and effectively. Finally, a five-axis machine was taken as the example to demonstrate the new method proposed in this thesis by completing the construction process and carrying out the machining simulation. The system finally output the NC file and verified the machining process by Vericut software.

    中文摘要……………………………………………………………… I 英文摘要……………………………………………………………… II 誌謝…………………………………………………………………...IV 總目錄………………………………………………………………...V 圖目錄……………………………………………………………….. VII 表目錄………………………………………………………………...X 第一章 前言 1 1-1 概述 1 1-2 文獻回顧 2 1-2-1 虛擬實境與虛擬製造 2 1-2-2 後處理程式之文獻回顧 5 1-3 研究目的與範疇 6 第二章 座標系統與座標轉換矩陣 7 2-1 基本座標轉換之轉換矩陣 7 2-2 繞任意軸旋轉之轉換矩陣 13 第三章 系統核心理論 14 3-1 五軸工具機構型與加工限制之探討 14 3-1-1 工具機構造碼與形狀創成函數 14 3-1-2 五軸工具機型式分類 15 3-1-3 加工限制探討 17 3-2 D-H notation 於虛擬工具機建構之應用24 3-2-1 探討D-H notation 24 3-2-2 應用D-H notation於建構虛擬五軸工具機之前處理 29 3-3 後處理程式設計 34 3-3-1 五軸工具機之幾何定義 34 3-3-2 泛用型五軸工具機後處理程式 36 3-3-3五軸工具機後處理於邊界條件之探討 52 第四章 切削運動模擬系統架構 54 4-1 系統設計需求 54 4-2 系統架構 56 4-3 虛擬工具機建構流程 58 4-4 一般化建構流程 62 第五章 五軸工具機模擬系統實作與實例 68 5-1 開發工具 68 5-2人機介面架構 69 5-3工具機建構實作流程 78 5-4自動加工模擬驗證 81 第六章 結論與建議 91 6-1 結論 91 6-2 建議 92 參考文獻 94 附錄 97

    1. Burdea Grigore and Philippe Coiffet, Virtual Reality Technology, John Wiley and Sons, Inc., pp. 331, 1993.
    2. Blackmore, D., M C Leu, L P Wang, “The sweep-envelope differential equation algorithm and its application to NC machining verification”, Computer-Aided Design, Vol. 29, No. 9, pp.629-637, 1997.
    3. Blackmore,D., Samulyak Roman, C Leu Ming, “Trimming Swept volumes”, Computer-Aided Design, Vol. 31, pp. 215-223, 1999.
    4. Carpenter, I.D.; J.M. Ritchie; R.G. Dewar, J.E.L. Simmons, “Virtual manufacturing,” Manufacturing Engineer, Vol. 76, Issue 3, pp 113-116, 1997.
    5. Conkey, J. and K.I. Joy, “Using Isosurface Methods for Visualizing the Envelope of a Swept Trivariate Solid,” Proc. of The Eighth Pacific Conference on Computer Graphics and Applications, pp. 272-280, 2000.
    6. Denavit, J. , and R. S. Hartenberg , “A kinematic notation for lower-pair mechanisms based on matrices,” ASME J. Appl. Mech., June, pp. 215-221, 1955.
    7. Iqbal, M. and M.S.J. Hashmi, “Application of virtual reality for the training of engineering personnel”, Proceedings of the International Conference on Advances in Materials and Processing Technologies, AMPT’99 and 16th Annual Conference of the Irish Manufacturing Committee, Vol.3, pp.1959-1966, 1999.
    8. Jung, Y. H. , D. W. Lee, J. S. Kim and H. S. Mok, “NC post-processor for 5-axis milling machine of table-rotating/tilting type”, Journal of Materials Processing Technology, pp. 641-646, 2002.
    9. Kalawsky, Roy S., The Science of Virtual Reality and Virtual Environments, Addison Wesley, pp. 330, 1994.
    10. Lefort, L. and T. Kesavadas, “Interactive Virtual Factory Design of Shopfloor Using Single Cluster Analysis”, Proceedings of IEEE on Robotics and Automation, Vol. 1, pp.266-271, 1998.
    11. Lombardo, J. C., M. P. Cani and F. Neyret, “Real-time Collision Detection for Virtual Surgery”, IEEE, pp.82-90, 1999.
    12. Lanzagorto, M.; R. Rosenberg, L.J. Rosenblum and E.Y. Kuo, “Rapid prototyping of virtual environments, ” Computing in Science & Engineering, Vol. 2, Issue 3, pp. 68-73, 2000.
    13. Leong, Iat-Fai , Jing-Jing Fang, ”Swept Volume Generation Using Volume Data,” The Seventh International Conference on Automation Technology, Chia-yi, Taiwan,12th-14th September , 2003.
    14. Nagasaka, M. and Y. Takeuchi, “Generalized Post-processor for 5-axis Control Machining Based on Form Shape Function”, Journal of the Japan Society for Precision Engineering, Vol. 62, No. 11, pp. 1607-1611, 1996.
    15. Nakayasu, H., M. Nakagawa, K. Ishikawa, E. Nakamachi, Y. Nakamura and T. Katayama, “Design of die geometry for metal sheet forming in virtual manufacturing”, Int. J. Ind. Eng.: Theory Appl. Prac., Vol.6. pp. 271-281, 1999.
    16. Ong, S. K.; L. Jiang and A. Y. C. Nee, “An Internet-Based Virtual CNC Milling System”, Advanced Manufacturing Technology, pp. 20-30, 2002.
    17. Reshetov, D. N. and Portman, V. T., “Accuracy of Machine Tools”, ASME Press, pp.25-60, 1988.
    18. Stute, G. and H. Damsohn, “Special Problems in Postprocessing of Multi-axis Milling Machines”, Proceedings of the Second IFIP/IFAC International Conference on Programming Languages for Machine Tools, PROLOMAT ‘73, pp. 737-746, 1973.
    19. Suh, S. H. and K. S. Lee, “A Prototype CAM System for Four-axis NC Machining of Rotational-Free-Surfaces”, Journal of Manufacturing Systems, Vol. 10, No. 4, pp. 322-331, 1991.
    20. Schroeder, W.J.; W.E. Lorensen and S. Linthicum, “Implicit Modeling of Swept Surfaces and Volumes,” Proc. of IEEE Conference on Visualization, pp. 40-45, 1994.
    21. Saha, S.K., “Organizational visions of virtual manufacturing: sociotechnical aspects of adopting technology computer-aided design based manufacturing process”, Proceddings of Engineering and Technology Management, pp. 570-575, 1996.
    22. Shekhar, R.; E. Fayyad, R. Yagel and J.F.Cornhill, “Octree-based decimation of marching cubes surfaces,” Proc. of Visualization '96, pp. 335-342, 499,27 Oct.-1 Nov. 1996.
    23. Shukla, C., M. Vazquez, and F. F. Chen, “Virtual manufacturing:an Overview”, Journal of Future Generation Computer System, Vol. 31, No1-2, pp. 79-82, 1996.
    24. Schilling, Robert J., “Fundamentals of Robotics analysis and control”, Prentice-Hall international Editions, pp. 49-61, 1998.
    25. Steffan, R.; U. Schull and T. Kuhlen, “Integration of virtual reality based assembly simulation into CAD/CAM environments,” Proc. of 24th Annual Conference of the IEEE Industrial Electronics Society, Vol. 4, pp. 2535-2537, 1998.
    26. Sense 8 Corporation, “WorldToolKit Reference Manual R9”, Sense 8 Corporation, pp.2-6, 1999.
    27. Su, C.J., F. Lin and L. Ye, “A new collision detection method for CSG-represented objects in virtual manufacturing”, Computers In Industry, Vol. 40, pp. 1-13, 1999.
    28. Seo, Y.; T.H. Choi and S.H. Suh, “Web-based Implementation of Virtual Machine Tools,” Proc. of the 4th Korea-Russia Int’l Symp on Science and Tech, vol. 3, pp. 122-127, 2000.
    29. Takeuchi, Y. and T. Watanabe, “Generation of 5-axis Control Collision-Free Tool Path and Postprocessing for NC Data”, Annals of the CIRP, Vol. 41, No. 1, pp. 539-542, 1992.
    30. Vickers, G. W., S. Bedi and R. Haw, “The Definition and Manufacture of Compound Curvature Surfaces Using G-surf”, Computers in Industry, Vol. 6, No. 3, pp. 173-183, 1985.
    31. Wang Guoping, Sun Jiaguang, Hua Xuanji, “The sweep-envelope differential equation algorithm for general deformed swept volumes”, Computer Aided Geometric Design, Vol. 17, pp. 399-418, 2000.
    32. 位元文化研究室, “精通視窗程式設計”, 文魁資訊股份有限公司, 台灣, pp.6-4, 2000.
    33. 李榮顯, “數值控制機械”, 三民書局, 台灣, pp.57, pp.347, 1991.
    34. 佘振華, “空間凸輪五軸加工數值控制程式設計系統之研究”, 博士論文, 國立成功大學機械工程研究所, 1997.
    35. 徐鵬盛, “虛擬實境之多軸工具機運動研究”, 碩士論文, 國立成功大學機械工程研究所, 2001.
    36. 徐偉程, “應用虛擬實境技術於多軸工具機切削運動之研究”, 碩士論文, 國立成功大學機械工程研究所, 2002.
    37. 陳福成, “綜合加工機機構之構形合成” , 博士論文, 國立成功大學機械工程研究所, 1997.
    38. 劉大隆, “應用插值運算於多軸工具機切削運動模擬之研究”, 碩士論文, 國立成功大學機械工程研究所, 2003.

    下載圖示 校內:立即公開
    校外:2004-07-27公開
    QR CODE