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研究生: 盧科全
Lu, Ke-Chuan
論文名稱: 以可變厚度撓性模具與精準力學控制機台為基礎之奈米壓印系統
A Nano-Imprinting System Based on Thickness-Varying Flexible Mold and Force Controllable Imprinting Machine
指導教授: 李永春
Lee, Yung-Chun
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2017
畢業學年度: 105
語文別: 中文
論文頁數: 73
中文關鍵詞: PLC應用於伺服馬達機械自動化可撓式模具UV奈米壓印LabVIEW
外文關鍵詞: PLC used in servo motor, mechanical automation, flexible mold, UV nanoimprint, LabVIEW
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  • 本論文提出一種新型態的紫外光(UV)固化奈米壓印方法,主要以軟性矽膠(PDMS)材料且具厚度變化的可撓性模仁為基礎,此一PDMS可撓性模仁可以從傳統的矽模仁中翻製出微米與奈米等級的結構,且能以預壓的方式讓模仁產生彎曲,並以中心先貼附光阻液珠與基板的方式,由接觸點以圓形軸對稱逐漸向外擴張的方式進行壓印;此一由內而外的壓力變化可以驅動UV光阻向外運動,並在完成壓印與紫外光固化後,以低速與可控制的方式完成脫模,進而完成整個UV壓印的製程。此一新型的壓印方法,不但可以在平面基板上壓印出PSS柱狀結構(Pattern Sapphire Substrate, 高度2 um,線寬 2 um,週期3 um),也可以壓印出蛾眼抗反射洞狀結構(直徑150 nm,週期300 nm)。
    在壓印成型過程中,壓印壓力及脫模壓力是影響壓印後元件的品質,故需要開發出一種具力學控制的壓印系統。本研究使用一搭配有伺服馬達與高精度荷重元的二軸垂直拉伸系統,並以LabVIEW撰寫一套人機介面,除了可以控制奈米壓印上下移動的速度及距離,同時並進行力量控制。最後,本論文將討論一些成功的壓印實驗成果。

    This thesis investigates a new type of UV-curable nano-imprinting method which is based on using a flexible mold. This silicone rubber (PDMS) mold is replicated for a silicon mold to transfer micro/nano-structures to its surface. This flexible mold can be pre-deformed spherically such that its center can be in contact with a drop of photo-resist (PR) and a substrate. Subsequent forward movement and loading force are then complete the imprinting process by driving the PR along radial direction. After UV exposure and solidification of the PR, de-molding process can be completed in the same manner. One significant advantage of this new method is that it can be applied to not only Pattern Sapphire Structure but also Moth’s eye anti-reflection structure on planer substrate.
    To accomplish this new imprinting processes, an imprinting system is constructed two servo-motors and their drivers as well as precision load cells. The software system is developed using LabVIEW program language which can control not only the speed and moving distance for imprinting but also the loading forces. The constructed system and machine as well as the experimental results of imprinting will be addressed.

    摘要 I Abstract II 誌謝 X 目錄 XI 圖目錄 XIV 表目錄 XVIII 第一章 緒論…………………………………………………………………1 1.1 研究背景與目的………………………………………………………………1 1.1.1 前言…………………………………………………………………1 1.1.2 奈米壓印簡介…………………………………………………………………2 1.1.3 研究目的 …………………………………………………………………8 1.2 奈米壓印系統發展現況…………………………………………………………………9 1.3 本文結構 …………………………………………………………………11 第二章 系統架構 …………………………………………………………………13 2.1 系統簡介 …………………………………………………………………14 2.2 伺服馬達驅動器參數與功能 …………………………………………………………20 2.2.1 LabVIEW對驅動器做通訊…………………………………………………………………22 2.3 位移控制架構…………………………………………………………………27 2.4 力量控制架構…………………………………………………………………28 第三章 程式架構與實驗…………………………………………………………………32 3.1 LabVIEW PR程式流程…………………………………………………………………32 3.1.1 ASDA 全系列伺服調機軟體…………………………………………………………………36 3.2 LabVIEW速度控制程式流程…………………………………………………………………40 3.3 LabVIEW力量控制程式流程…………………………………………………………………41 3.3.1 無液滴與滴定式壓印力量對位移曲線分析……………………………………43 3.3.2 壓力量測分析…………………………………………………………………46 3.4 整體實驗 …………………………………………………………………49 3.4.1 實驗流程…………………………………………………………………49 3.4.2 PDMS翻製母模…………………………………………………………………51 3.4.3 低曲率及高曲率曲面PDMS製作……………………………………………………………56 3.4.4 感應耦合離子電漿(ICP)機台操作……………………………………………………59 第四章 實驗結果比較…………………………………………………………………61 4.1 平面PSS結構壓印…………………………………………………………………61 4.1.1 平面PSS結構壓印結果…………………………………………………………………62 4.2 平面蛾眼抗反射結構壓印…………………………………………………………………65 4.2.1 平面蛾眼抗反射結構壓印結果………………………………………………………67 第五章 未來展望…………………………………………………………………68 5.1結論…………………………………………………………………68 5.2未來展望…………………………………………………………………69 參考文獻 …………………………………………………………………71

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