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研究生: 何清龍
Ho, Ching-Lung
論文名稱: 殘肢曲面模型形狀變更對介面應力之影響
The Effect of Modification of the CAD Models of Residual Limbs on Interface Stresses
指導教授: 許來興
Hsu, Lai-Hsing
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2002
畢業學年度: 90
語文別: 中文
論文頁數: 92
中文關鍵詞: 義肢承筒殘肢曲面形狀變更有限元素分析殘肢受壓區與非受壓區介面應力
外文關鍵詞: Interface stress, Shape modification, Finite element analysis, CAD model, Prosthetic socket, Pressure-tolerant/Pressure-relief areas of stump
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  • 在義肢承筒之設計中,殘肢所承受的應力大小及分佈狀況常用於判斷承筒之設計是否合適。本研究以有限元素分析方法輔助義肢承筒之設計與製作,其程序是以雷射掃瞄器擷取截肢者殘肢外形點資料,經由CAD軟體建立殘肢、內襯與承筒之幾何外型,以適當之材料特性與邊界條件,並配合接觸元素(contact element)之特性,建立有限元素分析模型,經由有限元素分析方法模擬殘肢與承筒間之接觸特性。先以未變更殘肢曲面模型之模擬分析結果為依據,針對殘肢之受壓區(pressure-tolerant area)與非受壓區(pressure-relief area)作曲面形狀變更,以探討介面應力之變化情形。

    由分析案例之結果顯示,使用移動曲面控制點方法變更殘肢之腓骨前端(fibular head)區域,當變更區域曲面最大位移量為4 mm時,相較於未變更前殘肢承受的最大應力值,其最大正應力值由60 kPa減為32 kPa(減少46.7 %),最大剪應力值由40 kPa減為20 kPa(減少50 %)。使用曲面偏置方法變更殘肢之脛骨峭(tibial crest)區域,當變更區域曲面偏置量為4 mm時,其最大正應力值由79 kPa減為51 kPa(減少35.4 %),而最大剪應力值由42 kPa減為26 kPa(減少38.1 %)。

    將本研究之模擬分析結果與相關文獻比較,由數據顯示,可驗證本研究之模型具有合理性。由此顯示本分析模型之模擬結果確實可作為義肢承筒設計之參考。

    In the design of a prosthetic socket, the stress magnitude and distribution condition at the stump/socket interface are often used to predict whether or not the design of a socket is suitable. In this study, the technique of finite element analysis is employed to assist the use of reverse engineering applied on the design and fabrication of a prosthetic socket. There are three procedures as follows. Firstly, a laser scanner is used to capture the data points of an amputee’s stump. Secondly, a computer-aided software is employed to construct the CAD models of the stump, liner, and socket. The final procedure is that we establish the finite element models used to simulate the contact behavior between the stump and socket based on the appropriate material properties, the boundary conditions and the properties of the contact elements.

    After the basic analysis model has been set up, the shapes of the surface models have been classified as original stump and the modified model on the PT/PR areas, such as the region of fibular head modified by moving control points of the designated area and the region of tibial crest altered by surface offset. The normal stress and shear stress are reduced down 35~50 % if the maximum displacements of the modified surface are 4 mm.

    Compared with other relevant researches, the proposed analysis method has been verified by a case study. Therefore, the analysis results of this research certainly can be applied as the design reference for a prosthetic socket.

    摘要 I 英文摘要 II 誌謝 III 目錄 IV 表目錄 VII 圖目錄 VIII 符號說明 XI 第一章 緒論 1 1.1 前言 1 1.2 文獻回顧 2 1.3 研究目的與方法 5 1.4 論文架構 6 第二章 相關主題介紹 9 2.1 逆向工程之概論 9 2.2 殘肢模型數位化 10 2.2.1 膝下義肢簡介 10 2.2.2 義肢承筒製作之傳統方法與逆向工程方法 11 2.3 殘肢曲面模型形狀變更需求 15 2.3.1 受壓區與非受壓區介紹 15 2.3.2 曲面變更方法之演進 16 第三章 幾何模型建立 18 3.1 殘肢曲面模型重建 18 3.1.1 套裝軟體重建殘肢曲面模型 18 3.1.2 程式自動化重建殘肢曲面模型 21 3.2 殘肢曲面模型形狀變更 22 3.2.1 曲面變更方法之適用性 22 3.2.2 套裝軟體進行曲面模型形狀變更 24 3.3 實體模型建立 29 3.3.1 殘肢模型 29 3.3.2 內襯模型 32 3.3.3 承筒模型 34 3.3.4 曲面形狀變更後之模型 34 第四章 有限元素模型建立 35 4.1 有限元素法簡介 35 4.1.1 基本概念 35 4.1.2 分析程序 38 4.1.3 特性 40 4.2 有限元素分析系統設定 40 4.3 有限元素模型-SLS 42 4.3.1 材料特性 42 4.3.2 網格建立 44 4.3.3 邊界條件 47 4.3.4 接觸元素 50 第五章 有限元素分析與實例探討 54 5.1 原始模型之模擬分析 54 5.1.1 有限元素模型設定之合理性驗證 54 5.1.2 分析結果與討論 58 5.2 變更模型之模擬分析 66 5.2.1 殘肢曲面形狀變更之量化 66 5.2.2 分析結果與討論 68 5.3 綜合討論 76 第六章 結論與未來展望 82 6.1 結論 82 6.2 討論 82 6.3 未來展望 84 參考文獻 86 自述 91 著作權聲明 92

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