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研究生: 蘇竣雄
Su, Chun-Hsiung
論文名稱: 微細物件遙控與自動控制組裝系統之發展
Development of Remote Supervised and Automactical Control of Micro-Assembly System
指導教授: 張仁宗
Chang, Ren-Jung
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2003
畢業學年度: 91
語文別: 中文
論文頁數: 83
中文關鍵詞: 遠端監控微型撓性夾爪微細物件組裝系統壓電致動器
外文關鍵詞: micro-assembly system, remote supervised control, micro gripper, piezo-actuator
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  • 本研究將利用「光機電系統控制」實驗室歷年研究發展之「微型撓性夾爪」進行設計改良並微小化,且搭配耦合器、壓電致動器組成具有挾持功能的微機械臂,再搭配夾爪伺服平台、置物伺服平台及影像輔助視覺系統整合成微細物件組裝系統。
    在微細物件組裝研究中,將針對Peg-In-Hole組裝程序動作進行探討。首先利用圖控式程式Labview設計任務導向架構與自動控制架構的微細物件組裝系統之人機介面。使用者透過人機介面的操控,可令微夾爪進行挾持直徑0.038mm的物件,經搬移後放入內徑0.049mm的毛細管內的組裝程序。
    最後探討網路控制技術,如:遠端監控系統、網路傳輸延遲等問題,並針對遠端監控系統建模分析且設計控制器,然後將微細物件組裝系統網路化,讓使用者可經由網路瀏覽器來操控本實驗室的微細物件組裝系統,意即建立遠端監控微細物件組裝系統。

    The present research is to utilize the micro gripper which was developed by the “Opto-Mechatronic System Control Laboratory” for redesigns and down scale and to incorporate a robot which is assembled by the micro gripper, the coupling, and piezo-actuator for grasping the micro object. A robot, a gripper-servo stage, an object-servo stage end, an image system are integrated to form a Micro-Assembly System.
    In the research of the micro object assembled operation, the “Peg-In-Hole” problem is investigated. First, the Labview language is used to design the human-machine interfaces of the micro-assembly system with both task-oriented framework and automatical framework. From the teleoperation through the human-machine interface, the micro gripper grasps the object with the size of 0.038mm, move the object, and insert it into a capillary with the size of 0.049mm.
    Finally, the research is focused on the network-controlled techniques, including the remote supervisory control, the network transmitted delay problems, etc. The remote supervised control system is modeled and analyzed, and a controller is designed to improve the system performance. With the establishment of the micro-assembly system for remote supervisory control, user can operate the micro-assembly system in the “Opto-Mechatronic System Control Laboratory” through web browsers.

    中文摘要I ABSTRACTII 目 錄III 圖 目 錄XI 表 目 錄XV 符 號 表XVI 致 謝XVIII 第一章 緒論1 1-1 前言1 1-2 文獻回顧2 1-2-1 微型夾持器2 1-2-2 驅動器3 1-2-3 微組裝系統4 1-2-4 網路控制技術6 1-3 研究目標8 1-4 研究方法8 1-5 論文架構9 第二章 微型撓性夾爪之設計、分析、製造與安裝10 2-1 準分子雷射加工簡介10 2-2 微型撓性夾爪之材料選擇11 2-3 微型撓性夾爪之設計13 2-3.1 微型撓性夾爪之光罩設計13 2-3.2 光罩基座設計16 2-4 微型撓性夾爪之分析17 2-4.1 位移增益分析18 2-4.2 握持力分析20 2-5 微型撓性夾爪之製造22 2-5.1 夾爪製造流程步驟22 2-5.2 夾爪二次加工法24 2-6 微型機械臂之安裝26 第三章 微細物件組裝系統之建立30 3-1 夾爪平台運動控制系統30 3-1-1 系統方塊圖30 3-1-2 夾爪伺服平台系統硬體介紹32 3-1-3 夾爪挾持動作系統硬體介紹33 3-2 置物平台運動控制系統35 3-2-1 系統方塊圖35 3-2-2 置物平台系統硬體介紹36 3-3 影像輔助視覺系統36 3-3-1 第一軸影像視覺系統37 3-3-2 第二軸影像視覺系統38 第四章 微細物件遙控與自動組裝系統測試41 4-1 微機械臂之位移增益測試41 4-1-1 輸入電壓與壓電致動器輸出位移關係41 4-1-2 壓電致動器位移輸入與夾爪位移輸出關係42 4-2 微機械臂之握持力測試43 4-3 微細物件遙控組裝系統測試44 4-3.1 系統控制架構44 4-3.2 人機介面之設計45 4-3.3 微細物件遙控組裝系統測試48 4-4 微細物件自動組裝系統測試51 4-4.1 系統控制架構51 4-4.2 影像視覺系統校準52 4-4.3 微細物件自動控制組裝系統實現與測試54 第五章 遠端監控微細物件組裝系統測試56 5-1 基本網路概念56 5-1-1 網路層級56 5-1-2 主從式架構型網路(Client/Server)59 5-2 網路傳輸時間延遲特性量測60 5-2.1 網路偵測專用程式(Packet Internet Groper)60 5-2.2 不同網路節點下進行網路傳輸測試61 5-3 遠端監控微細物件組裝系統之建模分析63 5-3.1 使用者操作模型63 5-3.2 網路時間延遲模型64 5-3.3 微組裝系統模型64 5-4 控制器設計67 5-5 遠端監控技術69 5-6 遠端監控系統實現71 第六章 結論與未來展望75 6-1 結論75 6-2 未來展望76 參考文獻77 附 錄81

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