| 研究生: |
張富傑 Zhang, Fu-Jie |
|---|---|
| 論文名稱: |
雙主軸銑削加工之穩定性 The Stability of Parallel Milling |
| 指導教授: |
王俊志
Wang, J-J Junz |
| 學位類別: |
碩士 Master |
| 系所名稱: |
工學院 - 機械工程學系 Department of Mechanical Engineering |
| 論文出版年: | 2016 |
| 畢業學年度: | 104 |
| 語文別: | 中文 |
| 論文頁數: | 90 |
| 中文關鍵詞: | 銑削 、穩定性 、雙主軸銑削 |
| 外文關鍵詞: | milling, stability, parallel milling |
| 相關次數: | 點閱:61 下載:7 |
| 分享至: |
| 查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報 |
本文提出一雙主軸銑削加工穩定性之簡化模型。此模型藉由旋轉矩陣將兩主軸之局部座標旋轉至機器座標系,再合併兩主軸之方向係數矩陣(Directional Coefficient Matrix, DCM)以求得工件所受之總銑削力,此方法可將雙主軸複雜的四次特徵方程式簡化為二維特徵方程式。再藉由工件為對稱結構之假設,可運用特徵分解(Eigendecomposition)將此特徵方程式簡化為兩個非耦合的一維特徵方程式並可推導出特徵值與特徵向量之解析式,藉由解析式可以掌握在各加工參數對於穩定性之影響。本論文自定義銑削組態編碼,有系統地的考慮雙主軸銑削加工的組合並探討各種銑削情形之穩定性,建立一套繪製兩主軸於各種加工方式下銑削穩定圖之流程。本文也探討當工件為非對稱結構時的雙主軸銑削穩定性。在不同銑削組合的分析中發現,若其中一主軸為逆向旋轉時,其穩定性有隨徑向切深比增加而增加,此特性可大幅增加雙主軸銑削加工之優勢,提高加工的效率。最後以時域模擬與實驗驗證本論文銑削穩定圖之準確性。
This thesis provided a simple model of parallel milling. The model transformed the local coordinates of two spindles to the global coordinate with rotation matrix, combined the directional coefficient matrix (DCM) of two spindles to obtain the total milling force of the milling system. With the assumption of axis-symmetric structure and some equal cutting parameters, the combined directional coefficient matrix could be decoupled to reduce the 2D milling system to 1D eigenvalue problems. The method could simplify the fourth order characteristic equation of the parallel milling system and derivative the analytic of eigenvalue and eigenvector. The analytic is useful to understand the effect of different parameters in milling stability. In order to consider the different combinations of the stability in parallel milling systematically, the code of parallel milling combination is defined and the procedure of the stability lobe diagram in parallel milling is established. The results of analysis shows that if two spindles have different direction of rotation, the parallel milling system will be more and more stable as immersion angle increased. The study also investigated the stability in asymmetric structure and the critical axial depth of cut in different feed direction is different. The model is validated by time-domain numerical simulation and milling experiment in the fourth chapter.
[1] Zheng, C. M., Junz Wang, J. J., and Sung, C. F., 2013, "Analytical Prediction of the Critical Depth of Cut and Worst Spindle Speeds for Chatter in End Milling," Journal of Manufacturing Science and Engineering, 136(1), pp. 011003-011003.
[2] Tobias, S. A., and Fishwick, W., 1958, "A Theory of Regenerative Chatter," 205, London.
[3] Merritt, H. E., 1965, "Theory of Self-Excited Machine-Tool Chatter: Contribution to Machine-Tool Chatter Research—," Journal of Engineering for Industry, 87(4), pp. 447-454.
[4] Altintaş, Y., and Budak, E., 1995, "Analytical Prediction of Stability Lobes in Milling," CIRP Annals - Manufacturing Technology, 44(1), pp. 357-362.
[5] Insperger, T., and Stépán, G., 2002, "Semi‐discretization method for delayed systems," International Journal for numerical methods in engineering, 55(5), pp. 503-518.
[6] Merdol, S. D., and Altintas, Y., 2004, "Multi Frequency Solution of Chatter Stability for Low Immersion Milling," Journal of Manufacturing Science and Engineering, 126(3), pp. 459-466.
[7] Ding, Y., Zhu, L., Zhang, X., and Ding, H., 2010, "Second-order full-discretization method for milling stability prediction," International Journal of Machine Tools and Manufacture, 50(10), pp. 926-932.
[8] Ding, Y., Zhu, L., Zhang, X., and Ding, H., 2010, "A full-discretization method for prediction of milling stability," International Journal of Machine Tools and Manufacture, 50(5), pp. 502-509.
[9] Zhang, X., Xiong, C., and Ding, Y., 2010, "Improved Full-Discretization Method for Milling Chatter Stability Prediction with Multiple Delays," Intelligent Robotics and Applications: Third International Conference, ICIRA 2010, Shanghai, China, November 10-12, 2010. Proceedings, Part II, H. Liu, H. Ding, Z. Xiong, and X. Zhu, eds., Springer Berlin Heidelberg, Berlin, Heidelberg, pp. 541-552.
[10] Ding, Y., Zhu, L., Zhang, X., and Ding, H., 2011, "Numerical Integration Method for Prediction of Milling Stability," Journal of Manufacturing Science and Engineering, 133(3), pp. 031005-031005.
[11] Zhang, X., Xiong, C., Ding, Y., and Xiong, Y., 2011, "Variable-step integration method for milling chatter stability prediction with multiple delays," Science China Technological Sciences, 54(12), pp. 3137-3154.
[12] Mann, B. P., Young, K. A., Schmitz, T. L., and Dilley, D. N., 2004, "Simultaneous Stability and Surface Location Error Predictions in Milling," Journal of Manufacturing Science and Engineering, 127(3), pp. 446-453.
[13] Lazoglu, I., Vogler, M., Kapoor, S. G., and DeVor, R. E., 1998, "Dynamics of the Simultaneous Turning Process," NAMRC XXVI, pp. 135-140.
[14] Tang, L., Landers, R. G., and Balakrishnan, S. N., 2008, "Parallel Turning Process Parameter Optimization Based on a Novel Heuristic Approach," Journal of Manufacturing Science and Engineering, 130(3), pp. 031002-031002.
[15] Budak, E., and Ozturk, E., 2011, "Dynamics and stability of parallel turning operations," CIRP Annals - Manufacturing Technology, 60(1), pp. 383-386.
[16] Mori, T., Hiramatsu, T., and Shamoto, E., 2011, "Simultaneous double-sided milling of flexible plates with high accuracy and high efficiency—Suppression of forced chatter vibration with synchronized single-tooth cutters," Precision Engineering, 35(3), pp. 416-423.
[17] Suzuki, N., Ikada, T., Hino, R., and Shamoto, E., 2009, "Comprehensive study on milling conditions to avoid forced/self-excited chatter vibrations," Journal of the Japan Society for Precision Engineering, 75, pp. 908-914.
[18] Davies, M. A., and Balachandran, B., 2000, "Impact Dynamics in Milling of Thin-Walled Structures," Nonlinear Dynamics, 22(4), pp. 375-392.
[19] Herranz, S., Campa, F. J., de Lacalle, L. N. L., Rivero, A., Lamikiz, A., Ukar, E., Sánchez, J. A., and Bravo, U., 2005, "The milling of airframe components with low rigidity: A general approach to avoid static and dynamic problems," Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 219(11), pp. 789-801.
[20] Shamoto, E., and Akazawa, K., 2009, "Analytical prediction of chatter stability in ball end milling with tool inclination," CIRP Annals - Manufacturing Technology, 58(1), pp. 351-354.
[21] Shamoto, E., Kageyama, K., and Moriwaki, T., 2002, "Suppression of Regenerative Chatter Vibration with Irregular Pitch End Mill Construction of Analytical Model and Optimization of Pitch Angle," Proceedings of the JSME Kansai Branch Annual Meeting.
[22] Budak, E., 2003, "An Analytical Design Method for Milling Cutters With Nonconstant Pitch to Increase Stability, Part I: Theory," Journal of Manufacturing Science and Engineering, 125(1), pp. 29-34.
[23] Shamoto, E., Mori, T., Nishimura, K., Hiramatsu, T., and Kurata, Y., 2010, "Suppression of regenerative chatter vibration in simultaneous double-sided milling of flexible plates by speed difference," CIRP Annals - Manufacturing Technology, 59(1), pp. 387-390.
[24] Budak, E., Comak, A., and Ozturk, E., 2013, "Stability and high performance machining conditions in simultaneous milling," CIRP Annals - Manufacturing Technology, 62(1), pp. 403-406.
[25] Olgac, N., and Sipahi, R., 2005, "A Unique Methodology for Chatter Stability Mapping in Simultaneous Machining," Journal of Manufacturing Science and Engineering, 127(4), pp. 791-800.
[26] Brecher, C., Trofimov, Y., and Bäumler, S., 2011, "Holistic modelling of process machine interactions in parallel milling," CIRP Annals - Manufacturing Technology, 60(1), pp. 387-390.
[27] Öztürk, E., and Budak, E., 2010, "Modeling dynamics of parallel milling processes in time-domain."
[28] Sipahi, R., and Olgac, N., 2006, "A unique methodology for the stability robustness of multiple time delay systems," Systems & Control Letters, 55(10), pp. 819-825.
[29] Wang, J.-J. J., Liang, S. Y., and Book, W. J., 1994, "Convolution analysis of milling force pulsation," Journal of engineering for industry, 116(1), pp. 17-25.
[30] Zheng, C. M., and Wang, J. J. J., 2013, "Stability prediction in radial immersion for milling with symmetric structure," International Journal of Machine Tools and Manufacture, 75, pp. 72-81.