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研究生: 王兆輝
Wang, Chao-Hui
論文名稱: 以人造花崗岩改善加工機之動態特性與加工穩定性研究
Improving Dynamic Charateristic and Machining Stability of Epoxy Granite Enhanced Machine Tool
指導教授: 王俊志
Wang, Jiunn-Jyh Junz
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2013
畢業學年度: 101
語文別: 中文
論文頁數: 96
中文關鍵詞: 動態特性人造花崗岩加工穩定性穩定極限圖
外文關鍵詞: dynamic characteristic, epoxy granite, machining stability, stability lobes
相關次數: 點閱:95下載:6
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  • 本論文探討以人造花崗岩填充小型加工機鋁擠型結構如龍門動柱、床台等,以提升加工機台之動態特性與加工穩定性,並建立一套分析人造花崗岩加強結構與加工機切削性能之系統。前導實驗首先以單一結構件填充聚合物混凝土與人造花崗岩前、後進行有限元素分析與動態特性實驗比較,利用動態特性實驗得到結構填料前、後之頻率響應函數(FRF)及結構參數,探討兩種材料對於結構動態特性之影響。本研究以銑削力模式為基礎,配合動態銑削模式進行加工穩定性探討,以結構參數預測轉速、軸向、徑向切深對加工穩定性影響,針對結構參數與不同刀具及材料下預測加工穩定極限圖,由所預測極限圖選擇最高與最低極限之轉速條件設計加工參數後,並藉由實驗驗證預測之加工穩定極限圖,最後比較加工機填料前、後之動態特性與加工穩定性改善成效,由結果顯示填入人造花崗岩可提高系統阻尼與剛性。

    This thesis presents that use epoxy granite filling small machine tool extruded aluminum structures, such as gantry column, bed, to enhance the dynamic characteristics and machining stability of the machine tool, and establish an analysis system of use epoxy granite reinforcing structure and machining stability. First, fill epoxy granite and concrete into the single structural component, process the experiment and simulation of the dynamic characteristic, frequency response function(FRF) and structure parameters are obtained in dynamic characteristic experiment, then compare the result before and after filling composite materials. This study based on the average milling force model to investigate machining stability with dynamic milling system, then using FRF to predict the effect of spindle speed, axial、radial depth of cut on machining stability. Plot the stability lobes under the situations using different tools and materials, choose the highest and lowest depth of cut limit and design machining parameters, experiment was conducted to verify the accuracy of prediction. Finally compare the dynamic characteristics and machining stability between. Finally, compare the diffrence of dynamic characteristics and machining stability between before and after filling composite materials. The result shows that filling the composite material improved system damping ratio and stiffness.

    中文摘要 I Abstract II 誌謝 III 總目錄 IV 表目錄 VII 圖目錄 VIII 符號說明 XII 第一章 緒論 1 1.1 研究動機與目的 1 1.2 文獻回顧 2 1.2.1人造花崗岩應用於工具機結構 2 1.2.2銑削力模式 3 1.2.3銑削加工穩定性 5 1.3 研究範疇及論文架構 7 1.3.1研究範疇 7 1.3.2論文架構 7 第二章 端銑刀之銑削力模式 9 2.1 前言 9 2.2 銑削座標系統 9 2.3 角度域銑削力 12 2.3.1基本切削函數 12 2.3.2屑寬密度函數 13 2.3.3刀刃序列函數 15 2.3.4角度域總銑削力 15 2.4 頻率域銑削力 17 2.4.1基本切削函數之頻域轉換 17 2.4.2總銑削力之頻域轉換 18 2.4.3比切削力常數計算 19 第三章 銑削穩定性之分析 20 3.1 前言 20 3.2 動態銑削模式 20 3.3 銑削顫振 26 3.3.1軸向切深穩定極限圖 26 3.3.2徑向切深穩定極限圖 28 第四章 實驗規劃結果與討論 33 4.1 前言 33 4.2 實驗刀具與實驗材料 33 4.3 實驗設備與實驗設置 35 4.3.1結構動態特性實驗設置 36 4.3.2銑削穩定性實驗設置 40 4.4 結構動態特性實驗 44 4.4.1單一結構鋁擠型動態特性實驗 45 4.4.2加工機床台動態特性實驗 55 4.5 加工穩定性實驗規劃 60 4.5.1填料前加工機床台穩定極限圖預測 60 4.5.2填入人造花崗岩加工機床台穩定極限圖預測 62 4.6 加工穩定性之判斷 64 4.7 加工穩定性實驗 65 4.7.1填料前加工機銑削穩定性驗證 65 4.7.2填料後加工機銑削穩定性驗證 77 4.7.3填料前、後加工機銑削穩定性比較 89 第五章 結論與建議 91 5.1 結論 91 5.2 建議 92 參考文獻 93

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