| 研究生: |
王兆輝 Wang, Chao-Hui |
|---|---|
| 論文名稱: |
以人造花崗岩改善加工機之動態特性與加工穩定性研究 Improving Dynamic Charateristic and Machining Stability of Epoxy Granite Enhanced Machine Tool |
| 指導教授: |
王俊志
Wang, Jiunn-Jyh Junz |
| 學位類別: |
碩士 Master |
| 系所名稱: |
工學院 - 機械工程學系 Department of Mechanical Engineering |
| 論文出版年: | 2013 |
| 畢業學年度: | 101 |
| 語文別: | 中文 |
| 論文頁數: | 96 |
| 中文關鍵詞: | 動態特性 、人造花崗岩 、加工穩定性 、穩定極限圖 |
| 外文關鍵詞: | dynamic characteristic, epoxy granite, machining stability, stability lobes |
| 相關次數: | 點閱:95 下載:6 |
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本論文探討以人造花崗岩填充小型加工機鋁擠型結構如龍門動柱、床台等,以提升加工機台之動態特性與加工穩定性,並建立一套分析人造花崗岩加強結構與加工機切削性能之系統。前導實驗首先以單一結構件填充聚合物混凝土與人造花崗岩前、後進行有限元素分析與動態特性實驗比較,利用動態特性實驗得到結構填料前、後之頻率響應函數(FRF)及結構參數,探討兩種材料對於結構動態特性之影響。本研究以銑削力模式為基礎,配合動態銑削模式進行加工穩定性探討,以結構參數預測轉速、軸向、徑向切深對加工穩定性影響,針對結構參數與不同刀具及材料下預測加工穩定極限圖,由所預測極限圖選擇最高與最低極限之轉速條件設計加工參數後,並藉由實驗驗證預測之加工穩定極限圖,最後比較加工機填料前、後之動態特性與加工穩定性改善成效,由結果顯示填入人造花崗岩可提高系統阻尼與剛性。
This thesis presents that use epoxy granite filling small machine tool extruded aluminum structures, such as gantry column, bed, to enhance the dynamic characteristics and machining stability of the machine tool, and establish an analysis system of use epoxy granite reinforcing structure and machining stability. First, fill epoxy granite and concrete into the single structural component, process the experiment and simulation of the dynamic characteristic, frequency response function(FRF) and structure parameters are obtained in dynamic characteristic experiment, then compare the result before and after filling composite materials. This study based on the average milling force model to investigate machining stability with dynamic milling system, then using FRF to predict the effect of spindle speed, axial、radial depth of cut on machining stability. Plot the stability lobes under the situations using different tools and materials, choose the highest and lowest depth of cut limit and design machining parameters, experiment was conducted to verify the accuracy of prediction. Finally compare the dynamic characteristics and machining stability between. Finally, compare the diffrence of dynamic characteristics and machining stability between before and after filling composite materials. The result shows that filling the composite material improved system damping ratio and stiffness.
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