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研究生: 高枚妤
Kao, Mei-Yu
論文名稱: 藉由指標Spk評估供應商之允收抽樣計畫
Using Spk to evaluate the supplier’s acceptance sampling plan
指導教授: 胡政宏
Hu, Cheng-Hung
學位類別: 碩士
Master
系所名稱: 管理學院 - 工業與資訊管理學系碩士在職專班
Department of Industrial and Information Management (on the job class)
論文出版年: 2021
畢業學年度: 109
語文別: 中文
論文頁數: 40
中文關鍵詞: 製程能力分析製程能力指標指標Spk允收抽樣計畫
外文關鍵詞: Process Capability Analysis, Process Capability Index, Index Spk, Acceptance Sampling Plan
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  • 薄膜電晶體液晶顯示器是一個高科技的產業,也具備有相當成熟的製造技術,然而隨著時代的變遷,與市場的需求變動,要如何將既有的技術與製造流程,再從中精進而創造出競爭力,是一項重要且值得探討的議題。在本研究中,針對一開始的供應商製程能力選擇開始探討,將已知的製程能力指標,利用統計方法進行供應商製程能力的評估,並同樣利用統計方法計算出對應的檢驗批量數,檢驗樣本數與合格判定值,確認供應商之製程能力是否有滿足要求,將一些既有流程加以檢討,善用現有已知方法與工具,來進行深入研究與分析,並將原本的流程重新審視並訂定,建構出一套符合並適用於實際狀態的方法。利用供應商的樣本檢驗數據加以分析計算來獲得指標Spk,並且於本研究探討,指標Spk與樣本數和變異數之間的關係,讓執行者能夠更簡易的利用指標Spk,清楚了解該供應商的製程能力,以長期來看,不僅僅是對應出這些供應商物料的良率,更可以進一步從指標Spk,對於供應商的製程能力加以改善,在不額外增加公司負擔的前提下,達到減少人力與降低公司成本的目的。

    Thin-film transistor liquid crystal displays are a high-tech industry, and they also have quite mature manufacturing technologies. However, with the changes of the times and changes in market demand, how to use the existing technology and manufacturing process to refine and create competitiveness is an important issue worthy of discussion. In this study, we started to discuss the selection of supplier's process capability at the beginning. We used statistical methods to evaluate the supplier's process capability based on the known process capability indicators, and also used statistical methods to calculate the corresponding inspection number of inspection batch, number of sample and qualified judgment value, confirm whether the supplier’s process capability meets the requirements, review some existing processes, make good use of existing known methods and tools to conduct in-depth research and analysis, and re-examine and re-examine the original process. Define and construct a set of methods that conform to and apply to the actual state. Use the supplier’s sample inspection data to analyze and calculate to obtain the indicator Spk. In this study, we will explore the relationship between the indicator Spk and the number of samples and the variance, so that the implementer can use the indicator Spk more easily and clearly understand the supplier. In the long run, the process capability of these suppliers not only corresponds to the yield rate of these suppliers’ materials, but also can further improve the supplier’s process capability from the indicator Spk, so as to reduce the burden on the company without additional burden, manpower and the purpose of reducing company costs.

    摘要 I Extended Abstract II 表目錄 IX 圖目錄 X 第一章 緒論 1 第一節 研究背景與動機 2 第二節 研究目的 2 第三節 研究範圍與限制 3 第四節 研究流程 4 第五節 論文架構 6 第二章 文獻探討 7 第一節 製程能力指標 7 2.1.1 Ca指標 7 2.1.2 Cp指標 8 2.1.3 Cpk指標 8 2.1.4 Cpm指標 10 2.1.5 Cpmk指標 11 2.1.6 Spk指標 11 第二節 製程能力指標與製程良率的關係 13 第三節 允收抽樣計畫介紹 14 2.3.1允收抽樣計畫種類 15 2.3.2 OC曲線 16 第四節 小結 16 第三章 研究方法 18 第一節 問題描述 18 第二節 研究架構 19 第三節 案例介紹 21 第四節 小結 22 第四章 實作驗證 23 第一節 決策值之運算 23 第二節 樣本數之分析 26 第三節 敏感度分析 27 第四節 小結 29 第五章 結論 31 第一節 研究結論 31 第二節 未來研究方向 33 參考文獻 34 中文部分 34 英文部分 34 網站資料 37 附錄一 決策值與樣本數之數據 38

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    網站資料
    台灣經濟研究院, “TFT-LCD面板零組件製造業發展現況與未來產業趨勢,” https://www.tier.org.tw/achievements/pec3010.aspx?GUID=7d799b06-023e-4172-abaf-5e84de046f1c, August 2019.

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