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研究生: 黃怡欣
Huang, I-Hsin
論文名稱: 超疏水表面的創造及其應用之研究-犧牲粒子的運用
Creation of superhydrophobic surfaces through sacrificial particles and its applications
指導教授: 楊毓民
Yang, Yu-Min
學位類別: 碩士
Master
系所名稱: 工學院 - 化學工程學系
Department of Chemical Engineering
論文出版年: 2010
畢業學年度: 98
語文別: 中文
論文頁數: 116
中文關鍵詞: 鐵氟龍犧牲粒子超疏水表面塗佈方法介電潤濕微流道楔形微流道
外文關鍵詞: Teflon, sacrificial particle, superhydrophobic surface, coating methods, EWOD microchannel, wedge-shape micochannel
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  • 本研究旨在運用犧牲粒子的概念,以疏水的鐵氟龍(Teflon)高分子奈米膠體粒子搭配不同體積分率的聚苯乙烯/二乙烯苯共聚物(PSDVB)做為微米犧牲粒子,創造超疏水的Teflon表面並開發其應用。本文利用三種不同的塗佈方法,包括浸鍍、刮刀塗佈及網版印刷,分別將Teflon/PSDVB膠體粒子溶液塗佈於玻璃基板上,經290℃燒結Teflon粒子並犧牲掉PSDVB粒子,藉由產生孔洞結構和表面粗糙度,創造出超疏水的Teflon表面。實驗結果顯示,當PSDVB占體積分率為0.65時,可得到一最佳超疏水表面,水滴前進接觸角可高達175°,接觸角遲滯則可小於5°。與單純的Teflon表面相較,具有更好的超疏水特性。本文亦嘗試由所製備的Teflon表面的表面形貌、表面粗糙度及表面潤濕性,建立其間的關聯。此外,本文也成功地以網版印刷的方式印製兩種實驗室晶片的微流道圖案即:介電潤濕 (Electro-Wetting-on Dielectric, EWOD)超疏水微流道及楔形(wedge-shape)超疏水/超親水微流道,期能提升實驗室晶片的效能及實用性。

    This work aims at creating the superhydrophobic Teflon surfaces through sacrificial particle approach and developing the potential applications of these surfaces. Suspension mixtures of colloidal Teflon nanoparticles and poly(styrene-co-divinylbenzene) microparticles with various volume fractions (φ) in the range of 0 to 0.8 were prepared and applied to glass substrate by three coating methods. After sintering of Teflon colloids and degrading of PSDVB at 290 ℃, the resulting surfaces were subjected to characterization by SEM, AFM/α-step, and contact angle analyses. A maximum advancing contact angle as high as 175° and a minimum contact angle hysteresis less than 5° was exhibited by the surface which was prepared with φ=0.65. This surface is obviously much superior to that prepared without using sacrificial particles in superhydrophobicity. The relationship between surface morphology, roughness and wettability was examined and correlated. Furthermore, the fabrication of superhydrophobic EWOD microchannel and superhydrophobic/superhydrophilic wedge-shape microchannel on glass substrate by screen printing method was successfully demonstrated. This may find applications in lab on a chip technology.

    目 錄 摘要 Ⅰ Abstract II 誌謝 III 目錄 IV 表目錄 Ⅷ 圖目錄 Ⅸ 第一章 緒論 1 1.1 前言 1 1.2 研究動機與目的 2 第二章 文獻回顧 4 2.1 超疏水表面-蓮花效應 4 2.2 超疏水表面理論模式 6 2.2.1 楊氏(Young)方程式 8 2.2.2 溫佐(Wenzel)方程式 8 2.2.3 卡西-巴斯特(Cassie and Baxter)方程式 9 2.3 超疏水表面的創造 11 2.3.1 先創造粗糙結構的表面然後再疏水改質 12 2.3.2 在疏水材料表面上創造粗糙結構 13 2.3.3 創造具有低液/固接觸面積的規則階層式結構表面 15 2.4 超疏水/超親水:表面圖案化(patterning) 17 2.5 介電潤濕現象(Electro-Wetting-on Dielectric) 22 2.6 楔形梯度的超疏水/超親水微流道 26 第三章 實驗藥品與方法 29 3.1 藥品 29 3.2 儀器設備及裝置 30 3.2.1 浸鍍機/ 機械手臂 (Dip-coater) 30 3.2.2 網版印刷機 (Screen-printer) 30 3.2.3 刮刀塗佈機 (Doctor-blade) 31 3.2.4 Milli-Q超純水系統 32 3.2.5 超音波震盪器 (Ultrasonic cleaner) 32 3.2.6箱型高溫爐 32 3.2.7表面輪廓儀(Alpha step) 33 3.2.8動態接觸角測量儀 34 3.2.9靜態接觸角分析儀 39 3.2.10 掃描式電子顯微鏡 (Scanning Electron Microscope, SEM) 40 3.2.11 原子力顯微鏡 (Atomic Force Microscope, AFM) 41 3.3 實驗方法 43 3.3.1 玻璃基板的清洗及吹乾使用 43 3.3.2鐵氟龍-聚苯乙烯/二乙烯苯共聚物分散液配置 43 3.3.3鐵氟龍-聚苯乙烯/二乙烯苯共聚物-羥乙基纖維素漿料配置 43 3.3.4鐵氟龍薄膜製備方法 44 3.3.4.1 浸鍍法 (Dip-coating) 44 3.3.4.2 刮刀塗佈法 (Doctor-blading) 45 3.3.4..3網版印刷法 (Screen-printing) 45 3.3.5鐵氟龍薄膜鍛燒 46 3.3.6表面圖案化製備 47 第四章 結果與討論 48 4.1 以浸鍍的方式製備Teflon超疏水的表面 48 4.1.1 薄膜表面形態之分析 48 4.1.2 薄膜表面粗糙度之分析 51 4.1.3 潤濕性探討 56 4.2 以刮刀塗佈的方式製備Teflon超疏水的表面 65 4.2.1漿料流變性質之分析 65 4.2.2薄膜表面形態之分析 67 4.2.3 薄膜表面粗糙度之分析 70 4.2.4潤濕性探討 74 4.3 以網版印刷的方式製備Teflon超疏水的表面 77 4.3.1薄膜表面形態之分析 77 4.3.2薄膜表面粗糙度之分析 79 4.3.3潤濕性探討 83 4.4 綜合比較 85 4.5最佳化超疏水Teflon表面處理技術 92 4.5.1點、線、面的超疏水/超親水圖案化表面 92 4.5.2介電潤濕的超疏水表面 94 4.5.3楔形超親水/超疏水圖案化表面 96 第五章 結論與建議 99 5.1 結論 99 5.2 建議 100 第六章 參考文獻 101 附錄A 搭配光阻圖案製備超親水/超疏水圖案化表面 109 附錄B 以低溫製程製備PDMS超疏水表面 112 自述 116

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