| 研究生: |
蔣明憲 Chiang, Ming-Hsien |
|---|---|
| 論文名稱: |
晶邊蝕刻對晶圓外圈良率的改善 Wafer Edge Yield Improvement by Bevel Etch |
| 指導教授: |
周榮華
JungChou |
| 學位類別: |
碩士 Master |
| 系所名稱: |
工學院 - 工程科學系碩士在職專班 Department of Engineering Science (on the job class) |
| 論文出版年: | 2018 |
| 畢業學年度: | 106 |
| 語文別: | 中文 |
| 論文頁數: | 59 |
| 中文關鍵詞: | 晶圓晶邊 、晶邊蝕刻技術 |
| 外文關鍵詞: | wafer bevel, bevel etch |
| 相關次數: | 點閱:96 下載:1 |
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半導體產業已發展相當久的時間,晶圓大小也由四吋一直到現在的十二吋,晶圓尺寸越做越大,積體電路線寬越做越小,而晶片面積越小,晶圓可生產的晶片數越多,這也代表著製程技術面對到相當大的挑戰,在晶圓製程過程中,薄膜製程膜厚度的掌控與蝕刻製程後的副產物殘留,均會影響晶圓良率,尤其是晶圓外圈良率,晶圓良率在晶圓代工產業是一項非常重要的指標,因為良率的高或低會直接影響晶圓售價,所以晶圓外圈良率的製程改善與提升成為研究重點之一。
本論文即在探討,晶圓晶邊可能造成缺陷(Defect)的來源,形成缺陷的情況相當多,包含製程材料的改變和薄膜製程的膜累積與蝕刻製程副產物等。
使用晶邊蝕刻技術(Bevel Etch),將晶邊薄膜製程的膜累積與蝕刻製程副產物去除,減少晶邊的缺陷,而提升晶圓外圈良率提升,同時考慮晶邊蝕刻技術製程Q-Time,避免晶圓的報廢。
實驗結果顯示,加入晶邊蝕刻製程後,晶圓晶邊有相大幅度的改善,晶邊表面變的平坦結構也相當的穩固,而外圈良率也比未加入晶邊蝕刻的產品良率高,外圈良率提升16.5%,達到實驗預期的結果。
The yield of a large wafer with a smaller feature size can be grossly divided into two zones: the margin and the inner zones. The remarkable development in etching provides users to perform etching with increasing etching depth. However, etching also produces more by-products and lowers etching quality in the marginal zone of the wafer which in turn reduces the overall yield of the wafer and requires close attentions and motivates this study.
In this study, defects caused by wafer bevel were observed and analyzed for the possible causes. The change of materials, film accumulation, and etching by-products were all possible causes which result in defects in the margin zone and influence the yield subsequently.
By using a novel wafer bevel etch, deposited impurities and etching by-products could be removed before the development of defects in the subsequent processes. By flatting the surface of wafer-edge through bevel etch, the wafer edge defects could be reduced to improve the yield of the margin zone. However, in using bevel etching, one must pay attention to the process Q-time to avoid wafer scrap.
The experimental results show that, after adding bevel etch, the quality of the wafer bevel is greatly improved; the surface of the wafer bevel is becoming flat and the structure is quite stable. The yield of the margin zone of wafers is higher than the product without bevel etching. The margin zone quality can be improved up to 16.5%, reaching the expected results of the experiment
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