| 研究生: |
林宛儒 Lin, Wan-Ju |
|---|---|
| 論文名稱: |
化工廠汽電操作模式最佳化 Optimization of the Steam and Electricity Operation in the Petrochemical Plants |
| 指導教授: |
李家岩
Lee, Chia-Yen |
| 學位類別: |
碩士 Master |
| 系所名稱: |
工學院 - 工程管理碩士在職專班 Engineering Management Graduate Program(on-the-job class) |
| 論文出版年: | 2020 |
| 畢業學年度: | 108 |
| 語文別: | 中文 |
| 論文頁數: | 59 |
| 中文關鍵詞: | 汽電共生系統 、混合整數線性規劃 、最佳化 、工廠操作 、化工廠 |
| 外文關鍵詞: | Co-generation System, Mixed-Integer Linear Programming, Optimization, Operation of plants, Petrochemical Plants |
| 相關次數: | 點閱:96 下載:1 |
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台灣進口能源依存度高,因此能源價格及其政策制定經常受國際情勢影響,又工業部門在能源佔比最高,因此台灣在制定能源政策時較著重在工業部門,也因為如此製造業對於如何改善能源使用是一個重要的課題;在化工廠中,使用能源的種類及設備數量眾多,且經常區分不同的轄區工場,因此在面對操作變動時,經常只考慮製程工場操作穩定而忽略消耗外購或自產公用物料(如蒸汽、電力…等)產生製程所需能源的公用系統(utilities system),因此要在符合各工場需求找到最低成本的操作模式非常不易。因此本研究以案例廠為例,考量工廠操作現況以及其操作限制,依據情境分析定義最佳化問題以及設定敏感度分析項目,以混合整數線性規劃建構模型,並進行現況比較確認模型可靠性,最後透過敏感度分析觀察其能源操作最佳化結果的變化,目標找出能源操作成本最小化的能源操作最佳方案。
本研究實證結果,依據近兩年案例廠生產狀況選定(1) 操作建議Case Ⅰ—產能HL(高產能+低產能)、(2) 操作建議Case Ⅲ—產能HS(高產能+停產)進行現況比較,建議操作策略與現況操作的能源成本相比,成本分別下降2.3%及3.3%。透過調整製程操作達到節省能源,除了不須新增改善費用的支出,對工廠就能有及時的能源改善效益,並且亦可將其作為操作人員操作調整以及工廠正常操作能源使用花費的參考。
Taiwan has a problem of energy shortage, so we are very demand on imported energy. Therefore, the energy price and energy policy are always affected by the international situation. And industry sector uses more energy than any other sector. Thus, the development of energy policy usually focuses on industry. So, how to use energy efficiently is a challenge for industry sector.
There are many equipment in petrochemical plants driven by different types of energy. When any condition occurs in the factory that will affect the production, the operator's experience is usually used to adjust the system parameters to restore the stable production. But when the operator adjusts the system parameters, he only ensures that the process system is stable and ignores the operation status of the utility system. Therefore, it is difficult to find the lowest cost operation mode that meets the limiting conditions for operation. This study takes a factory as an example, analyzes the actual operation situation of the factory and then define the research scope and sensitivity analysis parameters. Develop and solves the linear programming model of energy operation then compare with current status to determine reliability of model. Sensitivity analysis of price, the requirement of steam, and equipment efficient are finally conducted. Base on this result, this study will propose an optimization of the steam and electricity operation. Compare the result with actual operating energy cost, it is decreased 2~3%. We don't need the extra investment costs, adjusting the mode of process operation to achieve energy saving. And it can provide the operating method and normal cost of operation for the operator.
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