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研究生: 林 倢
Lin, Jie
論文名稱: 相位移陰影疊紋影像錯誤區域之自動化偵補及系統升溫校正
Automated Detection and Patching of Erroneous Areas in Shadow Moiré Phase-Shifting Images and System Calibration under Heating Condition
指導教授: 陳元方
Chen, Yuan-Fang
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2013
畢業學年度: 101
語文別: 中文
論文頁數: 80
中文關鍵詞: 陰影疊紋法相位移條紋圖相位展開
外文關鍵詞: shadow moiré method, phase-shifting pattern, phase unwrapping
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  • 鑽石砂輪表面含有人工鑽石,而印刷電路板上有許多反光點與凹洞,在應用陰影疊紋系統量測時,這些鑽石或反光點和凹洞會在條紋圖上造成錯誤的灰階,因此會造成表面形貌計算錯誤。在升溫量測時,由於系統會因為加熱膨脹產生不可預期的的變動,最後造成量測上的誤差。
    本文使用臨界值法對四影像平均邊緣檢測的結果,用來區分條紋圖上的錯誤區域,並且計算包圍最大錯誤區域之矩形長跟寬,以決定適切斷開法與適切閉合法的結構元素大小對條紋圖錯誤區域做自動化偵補。相位展開錯誤的問題,可經由對相位移條紋圖或包裹相位圖做3x3中值濾波一次,使其能相位展開成功。此外在升溫量測時,利用校正片在不同溫度時,所量測到的量測值與標準值之間的誤差,本文使用一次最小平方法與立方樣條內插法擬合誤差,建立陰影疊紋升溫校正的程式,經過升溫測試的結果,立方樣條內插法校正後的誤差較一次最小平法來的小。

    Grinding wheel surface has artificial diamonds and the printed circuit board contains many reflective spots and cavities on the surface. When using the shadow moiré system to measure the 3D surface profile of grinding wheel and printed circuit board, these diamonds, reflective spots and cavities lead to wrong gray level on phase-shifting patterns and result in error. When measuring specimen by shadow moiré system under heating condition, the system will produce unpredictable changes because of thermal expansion and cause measurement error.
    In this paper, using edge detection for averaged image of the four fringe patterns and setting thresholds to distinguish erroneous areas in phase-shifting images. The structure element size of proper-opening and proper-closing to automate detection and patching of erroneous areas in phase-shifting Images is decided by the maximum erroneous area of bounding rectangle width and height. The error of unwrapping phase could be eliminated by using 3x3 median filter in phase-shifting patterns or wrapping phase and make it successfully. To get error of measured value and standard value in different temperature, calibration plate is measured. In this paper, using one order least squares method and cubic spline method to fit error of measured value and standard value to establish program of shadow moiré system calibration under heating condition. By testing, the error using cubic spline is smaller than using one order least squares.

    摘要.................... I Abstract............... II 致謝............ ........IV 圖目錄................... VIII 表目錄................... XIII 符號說明................. XIV 第一章 緒論.............. 1 1. 1研究背景及目的 ........1 1. 2文獻回顧............. 2 1. 3本文架構............. 4 第二章 陰影疊紋法原理...... 5 2. 1陰影疊紋法基本原理[16]. 5 2. 2相位移法[22]......... 10 2. 3 Macy相位展開法[23].. 13 第三章 數位影像處理相關原理[24][25]. 15 3. 1邊緣檢測..................... 15 3. 2臨界值法(Thresholding)....... 16 3. 3形態學............... 16 3.3. 1侵蝕與膨脹....................17 3.3. 2斷開與閉合....................18 3.3. 3適切斷開與適切閉合....................19 3.4 中值濾波(Median Filter)....................20 第四章 實驗裝置與量測步驟....................21 4. 1陰影疊紋系統之介紹....................21 4. 2溫控系統.................... 23 4.2. 1偵測灰階法[19]....................25 4. 3實驗步驟.................... 27 4. 4系統測試.................... 29 4.4. 1校正片試件介紹....................29 4.4. 2系統精度測試 ....................30 4.4. 3陰影疊紋系統升溫校正....................35 第五章 實驗量測與討論....................41 5.1砂輪試件表面形貌量測.................... 41 5.1.1鑽石砂輪的亮、暗點尺寸計算.................... 42 5.1.2鑽石砂輪高度量測.................... 45 5. 2印刷電路板試件表面形貌量測.................... 54 5.2.1印刷電路板亮、暗點計算(試件A)....................55 5.2.2印刷電路板表面形貌量測(試件A)....................59 5.2.3與表面粗度儀比較測試精準度.................... 61 5.2.4印刷電路板亮、暗點計算(試件B)....................63 5.2.5印刷電路板表面形貌量測(試件B)....................67 5.3升溫校正測試....................70 第六章 結論與建議....................74 6.1 結論 ....................74 6.2建議....................75 參考文獻....................76

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