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研究生: 鄭智銘
Cheng, Chih-Ming
論文名稱: 壓電式噴頭印表機模組於三維列印機之研究
Research on Piezoelectric Printhead Printer Module for Three-dimensional Printing
指導教授: 王振源
Wang, Zhen-Yuan
共同指導教授: 賴維祥
Lai, Wei-Hsiang
學位類別: 碩士
Master
系所名稱: 工學院 - 航空太空工程學系
Department of Aeronautics & Astronautics
論文出版年: 2018
畢業學年度: 107
語文別: 中文
論文頁數: 75
中文關鍵詞: 積層製造壓電式噴頭黏著劑噴印成型系統整合
外文關鍵詞: Additive Manufacturing, Piezoelectric Inkjet Printhead, Binder Jetting, System Integration
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  • 隨著積層製造技術的演進,有越來越多的材料如:石膏粉末、金屬、陶瓷、複合材料甚至食品材料被投入積層製造的技術中,為了搭配更多材料的開發,噴頭種類的選擇顯得更為重要。本研究團隊先前已開發熱氣泡式噴墨頭的三維列印機噴印材料有限,而本機台使用的壓電式噴頭可噴印更多種類的材料。
    本研究參考黏著劑噴印成型製程原理,選用市售EPSON L1300壓電式噴頭印表機,搭配總尺寸為1,200mm(長) x 750mm(寬) x 680mm(高),建構槽尺寸為420mm(長) x 300mm(寬) x 150mm(高)的粉末式三維列印機,整合X軸平台、Z軸升降機構、噴印及鋪粉機構、供粉機構,並使用Microchip dsPIC30F4011單晶片,進行訊號處理與機構作動,實現機台系統整合,完成基本性能研究,達到供粉、鋪粉與列印的作動功能。材料部份透過紫外線固化膠實驗,觀察紫外線燈源距離噴印平台高度為8mm,且紫外線固化膠與水的比例為1:10時,擁有最佳的成形效果。

    With the evolution of technology, more and more materials have been applied to additive manufacturing, such as gypsum powder, metal, ceramics, composite materials and even food materials. In order to develop more materials, the choice of nozzle type is obviously important. The research team has developed a three-dimensional printer with a thermal bubble printhead, but the option of the printing material is limited. Piezoelectric nozzle used in this research can print more different types of materials.
    This study refers to the principle of binder jetting process by using EPSON L1300 piezoelectric nozzle printer, and combine X-axis platform, Z-axis lifting mechanism, printing and dusting mechanism, powder feeding mechanism, making use of Microchip dsPIC30F4011 for digital signal processing and mechanism actuation, to achieve the system integration. The size of the 3D printer machine is 1,200mm x 750mm x 680mm, and the manufacturing size is 420mm x 300mm x 150mm.
    In the material part, the experiment of UV-curable resin is carried out to observe that the height of the ultraviolet light source is 8mm from the printing platform, and the ratio of the UV-curable resin to water is 1:10, which has the best forming effect.

    目錄 中文摘要 i Abstract ii 誌謝 v 目錄 vi 圖目錄 viii 表目錄 xii 第一章 緒論 1 1-1 前言 1 1-2 研究動機 2 1-3研究目的 3 1-4 研究規劃 3 第二章 文獻回顧與探討 5 2-1 積層製造介紹 5 2-2紫外線固化技術 8 2-3壓電噴頭技術 10 2-4文獻回顧 11 第三章 系統架構與電機設計 15 3-1 噴墨系統機構 15 3-1-1印表機選擇 15 3-1-2印表機分析及改裝 17 3-2粉末列印機機台架構 22 3-2-1機台本體結構 24 3-2-2 X軸平台 25 3-2-3 Z軸升降機構 32 3-2-4噴印及鋪粉機構 34 3-2-5供粉機構 35 3-2-6電路配置 37 3-2-7電路板與晶片控制 42 3-2-8壓電式噴頭粉末三維列印機操作流程 48 第四章 實驗結果與討論 51 4-1紫外線燈源高度實驗 54 4-2紫外線固化膠濃度實驗 62 第五章 結論與未來方向 71 5-1 結論 71 5-2 未來方向 72 參考文獻 73

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