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研究生: 連城儀
Lien, Cheng-Yi
論文名稱: 可靠度工程導入軍用電子器材採購作業之應用─以機載無線電為例
Reliability Engineering Assessment Towards An Effective & Efficient Procurement Process for Used Military Airborne Radio Equipments
指導教授: 鄭泗滄
Jenq, Syh-Tsang
學位類別: 碩士
Master
系所名稱: 工學院 - 工程管理碩士在職專班
Engineering Management Graduate Program(on-the-job class)
論文出版年: 2022
畢業學年度: 110
語文別: 中文
論文頁數: 127
中文關鍵詞: 可靠度抽樣計畫可用度驗證與確認逐次試驗
外文關鍵詞: Reliability, Sampling Test Plan, Availability, Verification and Validation, Sequential Test
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  • 我國軍用飛機所裝用之電子器材,不斷面臨著內部零組件停產等商源消失問題,造成器材可能無法透過正常供售管道取得,並衍生裝用後相關品質及可靠度(reliability)疑慮,由於軍方在採購後時常耗費人力與時間去處理履約爭議或洽賠遭拒絕等狀況,本研究以機載無線電(aircraft radio transceiver)為例,運用可靠度工程中有關試驗評估(testing and estimation)、抽樣計畫(sampling plan)、可用度(availability)等理論,針對軍用電子器材採購作業流程進行探討,目的是為了呈現更客觀之驗證與確認(verification & validation)結果。
    研究中以逐次試驗(sequential test)抽樣計畫為核心,其為買賣雙方用來衡量是否簽約生產內容與後續履約驗收相符之主要方法,以期降低電子器材之平均失效間隔時間(MTBF)值較高時所造成試驗時間過長的影響。再加上透過計算所得之穩態(steady-state)可用度及穩態期間所需時間,能進一步觀察可維修系統於修復後之可用度,是否維持在預期正常運作水平之上,以確認維修更換器材的實際可靠度與試驗評估結果之差異。
    最後綜合上述的可靠度理論,設計出電子器材採購的驗證與確認(verification & validation)模式檢核表,需求單位可由本研究歸納之3類採購流程,選擇適用之模式導入採購合約,使得採購作業更為客觀、準確及完備,對於提升電子器材的可靠度,降低人力、物力與額外維修整備的損耗等,應有相當之助益。

    The electronic units used in Taiwan's military aircraft constantly face diminishing manufacturing sources and material shortages for repair components/parts, which may not be available through normal supply channels, resulting in quality and reliability problems after installation. The military sector usually spends human resources dealing with contract performance/assurance disputes or refusing compensation after procurement. Therefore, this research takes the Airborne Radio Transceiver product as an example and uses the testing and estimation, sampling plan, and availability methods in reliability engineering to study the existing procurement process of military electronic units to recommend adequate methods for acceptable process verification and validation.
    The Sequential Test sampling plan is the primary method for buyers and sellers to evaluate whether to approve a contract for production and subsequent performance acceptance. It can reduce long test time when the mean time between failure (MTBF) values is high. In addition, calculating the steady-state availability makes it possible to observe whether the repaired system's availability is above the designated operation requirement level. And the acceptable difference between the actual reliability of the replaced components and the evaluation results is confirmed.
    Finally, design a verification and validation model checklist for the refurbished electronic units' procurement processes. It can adopt an appropriate model for the content of the procurement contract based on the three types of procurement processes studied in this research. We can conclude that the currently reported verification and validation model can improve the reliability of the procured refurbished airborne electronic types of equipment and reduce the loss of human resources costs on additional maintenance and repairs.

    摘要 I Extended Abstract III 誌謝 VIII 目錄 IX 表目錄 XI 圖目錄 XIII 中英文全名對照表 XV 第1章 緒論 1 1.1 研究背景與動機 1 1.2 研究目的 3 1.3 研究範圍與限制 3 1.4 研究流程 4 第2章 文獻探討 7 2.1 國軍器材採購作業概述 7 2.1.1 採購計畫編訂作業概述 7 2.1.2 履約驗收作業流程概述 13 2.2 可靠度工程技術簡介 18 2.2.1 可靠度概論 18 2.2.2 可靠度預估 25 2.2.3 可靠度驗證與評估 33 2.2.4 可靠度相關標準與規範 37 2.3 國軍過往採購案例說明 39 2.4 現行國軍電子器材獲得面臨問題 45 第3章 研究方法 50 3.1 研究設計 50 3.2 可靠度理論說明 50 3.2.1 可靠度試驗評估(reliability testing and estimation) 51 3.2.2 可靠度抽樣計畫(reliability sampling plan) 61 3.2.3 產品品質抽樣計畫(product quality sampling plan) 84 3.2.4 可用度預估(availability prediction) 90 第4章 可靠度驗證與確認模式建構 97 4.1 電子器材採購驗證與確認流程建立 97 4.2 機載無線電器材可靠度案例研究 105 4.2.1 機載無線電概述 105 4.2.2 機載無線電可靠度驗證與確認 108 4.3 採購作業導入可靠度驗證與確認模式分析 111 4.3.1 可靠度試驗評估之應用 111 4.3.2 可靠度抽樣計畫之應用 112 4.3.3 可用度預估之應用 115 第5章 結論與建議 117 5.1 研究探討的成果 117 5.2 研究結論 121 5.3 未來展望與建議 122 參考文獻 123 附錄A 卡方分配表 126

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