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研究生: 陳俊燊
Chang, jun-sheng
論文名稱: 多孔噴嘴在漩渦效應及旁通氣流作用下之霧化特性
Effects of swirling and Bypass flow on atomization performance of Multiple-Orifice Atomizers
指導教授: 王覺寬
Wang, Muh-Rong
學位類別: 碩士
Master
系所名稱: 工學院 - 航空太空工程學系
Department of Aeronautics & Astronautics
論文出版年: 2005
畢業學年度: 93
語文別: 中文
論文頁數: 144
中文關鍵詞: 水霧化渦漩旁通氣流
外文關鍵詞: atomization, swirler, bypass flow
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  •   本研究探討氣助式多孔噴嘴之霧化特性,並探討旁通氣流與漩渦長度對霧化特性之影響。噴嘴孔數分為十二孔、十四孔及十六孔等三種,旁通氣流之位置分別離噴口L=5mm及L=9.6mm。漩渦長度分別為10mm、20mm及30mm等三種。多孔噴嘴之孔口直徑為0.4~0.8mm,採用漸縮式奇點結構設計,孔距為3.5~5.0mm。本實驗以Malvern RT-sizer粒徑分析儀量測噴霧粒徑。
      研究結果顯示,多孔噴嘴之孔數為噴霧產生量之控制參數。在霧化氣體壓力6.0bar,水壓5.2bar條件下,噴嘴孔數為十二孔、十四孔及十六孔時,其噴霧產生量分別為34.80kg/hr、36.60kg/hr及43.20kg/hr,相當於每一孔之平均噴霧產生量為2.7kg/hr,而且其噴霧粒徑並未隨孔數增加有太大之變化,故知此型噴嘴具有控制噴霧產生量之優越機制。研究結果亦顯示,噴嘴若配置旁通氣流時,會促使氣液兩相在噴嘴內產生充分之混合現象,故在相同之霧化氣體流量下,其噴霧平均粒徑有顯著之改善,代表以旁通氣流輔助霧化,具有比主氣流更佳之效果。若漩渦長度由10mm增加至30mm時,其噴霧錐角由18度減少至8度,故知漩渦長度具有控制噴霧錐角之機制。此外,改變多孔噴頭之孔徑及孔距,亦具有控制噴霧粒徑及錐角,例如,當霧化氣體壓力為6.0bar時,若多孔噴頭未做改變時孔徑為Φ0.8mm時,十四孔噴霧所產生之噴霧平均粒徑為6.13μm,若孔徑為Φ0.4mm時,其噴霧平均粒徑進一步降低為4.15μm。多孔噴頭孔距之改變亦影響噴霧之特性,例如,當孔距為3.5mm時,十四孔之噴霧錐角為12度,若多孔噴頭孔距增加至5.0mm時,其噴霧錐角則增加為15度,故多孔噴頭亦可以改變孔徑及孔距來控制其噴霧之特性。

     The atomization performance of an air-assist atomizer with multiple orifices is investigated in this research program. There are 12 ,14 and 16 orifices at the nozzle outlet. The orifices of the nozzle are designed as the singularity configuration with 0.4~0.8 mm in diameter. The separation distances of the orifices were 3.5~5.0mm, respectively. The swirlers inside the atomizer have the length of 10mm , 20mm and 30mm. The atomizer was also designed with the bypass flow configuration. The inlet of the bypass flow located at 5mm and 9.6mm from the nozzle outlet. The particle size of the spray is measured by Malvern RT-sizer.
     Results show that the production rate of the spray can be adjusted by changing the number of the orifices because the liquid flow rate is proportional to the umber of orifices. For example, under test condition of (Pa, Pw)=(6.0, 5.2), the liquid flow rates are 34.80kg/hr, 36.60kg/hr and 43.20kg/hr when the numbers of orifices are 12 , 14 and 16, respectively. It turns out that the average liquid flow rate of each orifice is around 2.70kg/hr. What is more important is that the particle size of the sprays does not vary with the change in orifice number. Results also show that the atomizer with bypass flow configuration performed better. The mean particle size of the spray is reduced because of the enhanced mixing processes between the gas and liquid phases in the nozzle. Furthermore, the cone angle of the spray reduced from 18° to 8° when the length of the swirler was increased from 10mm to 30mm. The diameter of the orifice and the pitch between orifices also influence the particle size and cone angle of the spray. In a test of Pa=6.0, the cn14-nozzle produces spray of mean particle size of 6.13μm and 4.15μm as the orifices were designed with diameters of Φ0.4mm and Φ0.8mm, respectively. The cone angles of the spray changed from 12° to 15° when the pitch between the orifices changed from 3.5mm to 5.0mm. Hence the atomization performance of the multiple-orifice nozzle can be adjusted by changing the configuration of the orifices.

    中文摘要 英文摘要 誌謝 目錄 Ⅰ 表目錄 Ⅳ 圖目錄 Ⅴ 符號說明 Ⅹ 第一章 緒論 1 1-1 簡介 1 1-2 文獻回顧 2 1-2-1霧化之原理 2 1-2-2液體碎化過程 3 1-2-3噴霧流場中之空氣動力現象 7 1-2-4雙流體式霧化器 8 1-2-4渦漩式霧化器 11 1-3研究動機與目的 14 第二章 實驗設備及儀器 16 2-1 實驗設備 16 2-1-1噴嘴性能測試台架 16 2-1-2高壓液體供應系統 16 2-1-3高壓氣體供應系統 17 2-1-4 抽氣整流系統 17 2-1-5 霧化裝置 17 2-2 量測儀器 18 2-2-1 RT-Sizer粒徑分析儀 18 2-2-2 RT-Sizer粒徑分析儀校正記錄 19 2-2-3 攝影器材及影像處理系統 19 2-3主要量測參數 20 第三章 實驗步驟及方法 22 3-1 實驗量測條件設定 22 3-2 流量的量測 22 3-3 視流場的觀察 23 3-4 Insitec粒徑分析儀的量測 23 3-5 數據取樣與分析 24 3-6 實驗誤差 24 第四章 結果與討論 26 4-1 多孔噴頭對霧化特性之影響 26 4-1-1 多孔噴頭之流場觀測 26 4-1-2 多孔噴頭速度之量測 26 4-1-3 多孔噴頭對平均粒徑之影響 27 4-1-4 多孔噴頭對Dv10、Dv50、Dv90之影響 27 4-1-5 多孔噴頭之噴霧產生量 28 4-1-6 多孔噴頭對氣液質量比之影響 29 4-1-7 多孔噴頭下每個噴孔之噴霧產生量 29 4-2 旁通氣流對霧化特性之影響 30 4-2-1 旁通氣流對平均粒徑之影響 30 4-2-2 旁通氣流對Dv10、Dv50、Dv90之影響 31 4-2-3 旁通氣流之噴霧產生量 32 4-2-4 旁通氣流對氣液質量比之影響 33 4-2-5 旁通氣流對平均粒徑與氣液質量比之關係 34 4-2-6 旁通氣流之氣流量對平均粒徑影響 35 4-2-7 旁通氣流對霧化效率之影響 35 4-3 漩渦器對霧化特性之影響 36 4-3-1 漩渦器對平均粒徑之影響 36 4-3-1-1 漩渦器對多孔噴頭之平均粒徑影響 36 4-3-1-2 漩渦器對旁通氣流之平均粒徑影響 37 4-3-2 漩渦器對Dv10、Dv50、Dv90之影響 38 4-3-2-1漩渦器對多孔之Dv10、Dv50、Dv90影響 38 4-3-2-2 漩渦器對旁通氣流之Dv10、Dv50、Dv90影響 39 4-3-3 漩渦器對多孔噴頭之噴霧錐角變化 41 4-3-4 漩渦器之噴霧產生量 41 4-3-4-1 漩渦器對多孔噴頭之噴霧產生量 41 4-3-4-2 漩渦器對旁通氣流之噴霧產生量 41 4-3-5 漩渦器對氣液質量比之影響 42 4-3-5-1 漩渦氣對多孔噴頭之氣液質量比影響 42 4-3-5-2 漩渦氣對旁通氣流之氣液質量比影響 43 4-3-5-2-1 漩渦氣對旁通氣流之平均粒徑與氣液質量比關係 45 4-3-6 漩渦氣對旁通氣流之氣流量與平均粒徑關係 45 4-3-7 漩渦器對霧化效率之影響 45 4-3-7-1 漩渦器對多孔噴頭之霧化效率影響 45 4-3-7-2 漩渦器對旁通氣流之霧化效率影響 46 4-4多孔噴頭孔徑及孔距變化對霧化特性之影響 47 4-4-1多孔噴頭孔徑及孔距變化對平均粒徑之影響 47 4-4-1-1多孔噴頭孔徑及孔距變化對多孔噴頭之平均粒徑比較 48 4-4-2多孔噴頭孔徑及孔距變化對Dv10、Dv50、Dv90之影響 49 4-4-2-1 多孔噴頭孔徑及孔距變化對多孔噴頭之Dv10、Dv50、 Dv90比較 50 4-4-3 多孔噴頭孔徑及孔距之噴霧產生量 51 4-4-4 多孔噴頭孔徑及孔距變化對氣液質量比之影響 51 4-4-5 多孔噴頭之孔徑及孔距變化對霧化效率之影響 52 4-5 各噴嘴之間的比較 53 第五章 結論 56 參考文獻 58 自述 144

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