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研究生: 劉富弘
Liu, Fwu-Hung
論文名稱: 纖維直徑與微結構對聚丙烯穿晶形成能力的影響
Diameter and structure effects of fibers on the formation of polypropylene transcrystallinity
指導教授: 王紀
Wang, Chi
學位類別: 碩士
Master
系所名稱: 工學院 - 化學工程學系
Department of Chemical Engineering
論文出版年: 2008
畢業學年度: 96
語文別: 中文
論文頁數: 104
中文關鍵詞: 穿晶界面自由能差聚丙烯纖維結晶度AFM
外文關鍵詞: AFM, crystallinity, fiber, polypropylene, transcrystallinity, interfacial free energy difference
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  • 此研究先以本實驗室中電紡絲製程得(1)對排聚苯乙烯(sPS)纖維,(2)亂排聚苯乙烯(aPS)纖維,(3)sPS/aPS-U複合纖維,後探討聚丙烯(PP)於不同纖維表面之穿晶行為,並對此種現象作研究。
    本文分為五部分,第一部分是探討PP在不同結晶度sPS纖維表面成核的能力,改變sPS纖維結晶度,並以顯微鏡量測穿晶可形成之最高溫度(Tmax)、成核速率(I)、長滿核數(N∞),藉異質成核理論,比較界面自由能差。結果顯示,對不同結晶度之sPS纖維而言,PP於纖維表面成核能力無明顯改變。
    第二部分是探討PP在不同直徑sPS纖維表面成核的能力。結果發現,纖維直徑越大,I、N∞與Tmax亦增加,界面自由能差降低,所以易有穿晶的出現。以原子力顯微鏡(AFM)觀察纖維表面之形態。結果顯示纖維粗糙度(Rq)會隨纖維直徑增加而變大,使PP核子易附著在纖維表面孔隙處,故易成核。
    第三部份為探討PP在aPS纖維穿晶現象的觀察。結果顯示,PP在aPS纖維上,不會有穿晶現象產生。
    第四部份是研究PP在sPS/aPS-U複合纖維表面成核的能力,結果顯示在電紡所得串珠狀纖維上,PP會在珠狀表面形成穿晶,但卻不在纖維上成核。分析結果顯示,串珠狀纖維中的珠狀部分為sPS rich,而纖維處則是由aPS-U rich所構成。
    第五部分探討PP在nylon-6纖維表面成核的能力,結果顯示PP在nylon-6纖維上的成核能力比sPS纖維上來的優異。

    Three different electrospun fibers, sPS, aPS sPS/aPS-U and nylon-6 fibers were obtained by electrospinning first. In this study, we investigated the transcrystallization of polypropyrene (PP) on the as-spun fibers with different diameters and structures.
    This research is divided into five parts. First, as-spun sPS fibers with different degree of crystallinity were studied to reveal the crystallinity effects on the PP nucleating ability. Polarized optical microscope (POM) images are used to measure the nucleation rate (I), the nucleation density at saturation (N∞), the maximum temperature for transcrystalline layer (Tmax) to develop, and the interfacial free energy difference function of PP transcrystallization on the fiber. Experimental results show that there is no significant change in PP nucleating ability by changing the sPS fiber crystallinity.
    The second part is to study the fiber diameter effects on the PP nucleating ability. The results show that I, N∞, and Tmax are increased with fiber diameter. A lower interfacial free energy difference function is obtained for larger fibers, which means that transcytstallization of PP is easily developed in the thicker fiber. Surface morphology of sPS fibers is revealed by atomic force microscope (AFM), showing that fiber roughness is increased with increasing fiber diameter.
    The third part shows that there is no preferential PP nuclei on the aPS fiber surface.
    The fourth part is to observe the PP nucleating ability on the sPS/aPS-U (bead-on-string) fiber. The POM images show the presence of PP transcrystallize on the beads but not shown on the string part. We analyze this particular morphology, and conduce that the spherical part is sPS rich phase, and fiber segment is composed of aPS rich phase.
    In the last part, the PP nucleating ability on nylon-6 fiber is also examined. Results show that nylon-6 fibers can induce PP transcrystallinity more easily than sPS fibers.

    中文摘要……………………………………………………………… i Abstract……………………………………………………………… ii 目錄…………………………………………………………………… iii 表目錄………………………………………………………………… v 圖目錄………………………………………………………………… vi 符號說明……………………………………………………………… x 一、前言………………………………..……………………………… 1 二、簡介………………………………..……………………………… 3 三、文獻回顧………………………..………………………………… 6 3-1、 同排聚丙烯(isotactic polypropylene,PP)… 6 3-2、 聚苯乙烯(polystyrene,PS) .……….……… 6 3-3、 尼龍6(nylon-6).……..……….…………… 8 3-4、 纖維/基材之複合材料.………….………… 9 四、理論………………………..……………………………………… 16 4-1、 異質核化(heterogeneous nucleation) .…… 16 4-2、 Hoffman-Lauritzen方程式.………..……. 19 4-3、 量測穿晶之摺曲面自由能(e)與界面自由能差() .……………….………….…… 20 4-4、 成核速率與induction time間之關係.….… 21 4-5、 Ishida`s 表面誘導理論.………………… 21 4-6、 以原子力顯微鏡求纖維粗糙度.……..…… 22 4-7、 布拉格方程式.………….…….…………… 22 五、實驗……………………………………..………………………… 24 5-1、 實驗材料與藥品.…………….….………… 24 5-2、 實驗儀器.…………….……….…………… 27 5-3、 實驗步驟.…………….……….…………… 29 5-3-1 偏光顯微鏡(POM) .……….….…………… 29 5-3-2 掃描式電子顯微鏡(SEM) .….….………… 31 5-3-3 原子力顯微鏡(AFM) .………….…….…… 31 5-3-4 傅立葉紅外線光譜儀(FTIR) .…………… 32 5-3-5 廣角度X光繞射儀(WAXD) .………..…… 33 六、結果討論…………………………………..……………………… 34 6-1、 PP在經過不同熱處理後的sPS纖維上成核能力的差異.………….……….………… 34 6-1-1 纖維晶型改變對PP穿晶能力的影響.……. 34 6-1-2 纖維形態改變對PP穿晶能力的影響.….… 36 6-2、 PP在不同直徑之纖維上成核能力的差異. 36 6-2-1 纖維直徑改變對PP穿晶能力的影響.……. 36 6-2-2 以Tmax與界面自由能差(),判別成核能力的差異.…………………….…………… 38 6-2-3 以AFM分析纖維粗糙度,探討穿晶能力差異的變因.…………….…….…………… 39 6-3、 PP在aPS纖維上的成核能力.……..……… 39 6-4、 PP在sPS/aPS-U複合纖維上的成核能力... 39 6-5、 PP在不同纖維上的成核能力之比較.……. 41 七、結論……………………………………………………..………… 99 7-1、 PP在經過不同熱處理後的sPS纖維上成核能力的差異.…………….….…………… 99 7-2、 PP在不同直徑之纖維上成核能力的差異.. 99 7-3、 PP在aPS纖維上的成核能力.………….… 100 7-4、 PP在sPS/aPS-U纖維上的成核能力.…….. 100 7-5、 PP在不同纖維上的成核能力之比較.……. 100 八、參考文獻………………………………………………………….. 101 九、自述……………………………………………………………….. 104

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