| 研究生: |
許嫚珊 Hsu, Man-Shan |
|---|---|
| 論文名稱: |
黃銅真空連續鑄造之顯微組織數值模擬預測及實驗驗證 Grain Morphology Simulation for Vacuum Continuous Casting of Brass and Its Experimental Verification |
| 指導教授: |
黃文星
Hwang, Weng-Sing |
| 學位類別: |
碩士 Master |
| 系所名稱: |
工學院 - 材料科學及工程學系 Department of Materials Science and Engineering |
| 論文出版年: | 2011 |
| 畢業學年度: | 99 |
| 語文別: | 中文 |
| 論文頁數: | 93 |
| 中文關鍵詞: | 黃銅 、數值模擬 、微組織 |
| 外文關鍵詞: | brass, numerical simulation, grain morphology |
| 相關次數: | 點閱:59 下載:0 |
| 分享至: |
| 查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報 |
本研究主要是將商用顯微組織數值模擬系統應用於黃銅在真空連續鑄造過程中,其凝固行為及內部晶粒型態與大小之預測,並針對不同的實驗條件做實驗驗證。
本研究所選用主要方案為直徑8mm之C2600黃銅線材,實驗採用水平連續鑄造並針對不停澆鑄溫度及不同鑄造速度下進行實驗,最後再進行金相觀察。此外亦有另一組實驗為直徑為20mm之不同成分之黃銅棒材進行澆鑄溫度為1100℃且澆鑄速度為600mm/min之上引式連續鑄造實驗,並觀察其金相。
本研究使用ProCASTTM進行溫度場數值模擬,並與實驗結果作驗證以證實溫度場數值之可信度。接著利用3D-CAFÉTM模擬黃銅鑄件的成核成長型態,首先先針對一對照組方案進行其微組織模擬,以找出合適的模擬參數,並與實驗結果比對以證實此模擬參數之可信度。再利用此參數進行不同實驗參數下之微組織型態預測。最後,針對上述之模擬結果,進行實驗結果比對及實驗機構探討。
The research applies the numerical simulation on the vacuum continuous casting of brass predicting its solidification behavior and grain morphology and verifying the result by experiments with different experimental parameters.
The experiment aims at two different kinds of continuous casting facilities, the horizontal continuous casting for 8-mm-diameter brass rods and upward continuous casting for 20-mm-diameter brass rods. The three mainly experimental parameters are casting temperature, casting velocity and material composition.
The commercial software, ProCASTTM, is adopted in this thesis to simulate the temperature distribution and verify the experimental result. By using 3D-CAFETM, a module in ProCASTTM, the simulations of process of grain nucleation and grain growth is executed. First, a specific experimental parameter has been chosen to find out the simulated parameter. Next, verify the simulated parameter is correct with experiments. A series of the cases in different experimental parameters are employed with the simulated parameter. Finally, compare all the simulated results with experimental results and discuss the mechanism.
[1] "Method and apparatus for the continuous casting of metal," Google Patents, 1955.
[2] R. T. Craig, "Horizontal continuous casting," Google Patents, 1969.
[3] W. Kurz, and D. J. Fisher, “Fundamentals of solidification,” Trans Tech Publications Ltd, 1998.
[4] W. Boettinger, S. Coriell, A. Greer et al., “Solidification microstructures: recent developments, future directions* 1,” Acta materialia, vol. 48, no. 1, pp. 43-70, 2000.
[5] D. M. Stefanescu, “Computational modeling of microstructure evolution during casting solidification,” Proceedings of the 7th Asian Foundry Congress, Taiwan, pp. 13-24, 2001.
[6] K.O.Yu, “Modeling for casting and solidification process,” Marcel Dekker,Inc, vol. 5, pp. 123-187, 2002.
[7] M.F.Zhu, and C.P.Hong, “A modified automaton model for the simulation of dendritic growth in solidification of alloys,” ISIJ International, vol. 41, no. 5, pp. 136-445, 2001.
[8] S. Brown, and J. Spittle, “Computer simulation of grain growth and macrostructure development during solidification,” Materials science and technology, vol. 5, no. 4, pp. 362-368, 1989.
[9] J. Spittle, and S. Brown, “Computer simulation of the effects of alloy variables on the grain structures of castings,” Acta Metallurgica, vol. 37, no. 7, pp. 1803-1810, 1989.
[10] C. Gandin, “A coupled finite element-cellular automaton model for the prediction of dendritic grain structures in solidification processes,” Acta metallurgica et materialia, vol. 42, no. 7, pp. 2233-2246, 1994.
[11] C. A. Gandin, J. L. Desbiolles, M. Rappaz et al., “A three-dimensional cellular automation-finite element model for the prediction of solidification grain structures,” Metallurgical and Materials Transactions A, vol. 30, no. 12, pp. 3153-3165, 1999.
[12] M. Rappaz, and C. Gandin, “Probabilistic modelling of microstructure formation in solidification processes,” Acta metallurgica et materialia, vol. 41, no. 2, pp. 345-360, 1993.
[13] D. M. Stefanescu, “Methodologies for modeling of solidification microstructure and their capabilities,” ISIJ Int.(Japan), vol. 35, no. 6, pp. 637-650, 1995.
[14] M. Wolf, and W. Kurz, “The effect of carbon content on solidification of steel in the continuous casting mold,” Metallurgical and Materials Transactions B, vol. 12, no. 1, pp. 85-93, 1981.
[15] M. R. Aboutalebi, M. Hasan, and R. I. L. Guthrie, “Coupled turbulent flow, heat, and solute transport in continuous casting processes,” Metallurgical and Materials Transactions B, vol. 26, no. 4, pp. 731-744, 1995.
[16] M. Y. Ha, H. G. Lee, and S. H. Seong, “Numerical simulation of three-dimensional flow, heat transfer, and solidification of steel in continuous casting mold with electromagnetic brake,” Journal of materials processing technology, vol. 133, no. 3, pp. 322-339, 2003.
[17] M. Janik, and H. Dyja, “Modelling of three-dimensional temperature field inside the mould during continuous casting of steel,” Journal of materials processing technology, vol. 157, pp. 177-182, 2004.
[18] E. Laitinen, and P. Neittaanmaki, “On numerical simulation of the continuous casting process,” Journal of engineering mathematics, vol. 22, no. 4, pp. 335-354, 1988.
[19] I. Samarasekera, and J. Brimacombe, "The Thermal and Mechanical Behavior of Continuous-Casting Billet Molds." pp. 2-21,1981.
[20] J. Kasala, O. Hire , and R. Pernis, “Star-up phase modeling of semi continuous casting process of brass billets,” 2009.
[21] A. Fic, A. Nowak, and R. Bialecki, “Heat transfer analysis of the continuous casting process by the front tracking BEM,” Engineering analysis with boundary elements, vol. 24, no. 3, pp. 215-223, 2000.
[22] X. Huang, B. Thomas, and F. Najjar, “Modeling superheat removal during continuous casting of steel slabs,” Metallurgical and Materials Transactions B, vol. 23, no. 3, pp. 339-356, 1992.
[23] T. Piwonka, and M. Flemings, “Pore formation in solidification,” AIME MET SOC TRANS, vol. 236, no. 8, pp. 1157-1165, 1966.
[24] K. Kubo, and R. D. Pehlke, “Mathematical modeling of porosity formation in solidification,” Metallurgical and Materials Transactions B, vol. 16, no. 2, pp. 359-366, 1985.
[25] P. Lee, A. Chirazi, and D. See, “Modeling microporosity in aluminum-silicon alloys: a review,” Journal of Light Metals, vol. 1, no. 1, pp. 15-30, 2001.
[26] E. Niyama, T. Uchida, and M. Morikawa, “Predicting shrinkage in large steel castings from temperature gradient calculations,” Int. Cast Met. J., vol. 6, no. 2, pp. 16-22, 1981.
[27] E. Niyama, T. Uchida, M. Morikawa et al., “A method of shrinkage prediction and its application to steel casting practice,” Int. Cast Met. J., vol. 7, no. 3, pp. 52-63, 1982.
[28] G. K. Sigworth, and C. Wang, “Mechanisms of porosity formation during solidification: a theoretical analysis,” Metallurgical and Materials Transactions B, vol. 24, no. 2, pp. 349-364, 1993.
[29] W. Kurz, B. Giovanola, and R. Trivedi, “Theory of microstructural development during rapid solidification,” Acta Metallurgica, vol. 34, no. 5, pp. 823-830, 1986.
[30] J. Lipton, M. Glicksman, and W. Kurz, “Equiaxed dendrite growth in alloys at small supercooling,” Metallurgical and Materials Transactions A, vol. 18, no. 3, pp. 341-345, 1987.
校內:2021-01-01公開